Binks AIRLESS 1 Guida alla risoluzione dei problemi
OPERATING INSTRUCTIONS:
The following steps and recommendations should be
followed to get the best results from your spray gun:
1. Connect high pressure airless fluid hose to the
gun fluid inlet and tighten securely.
2. With nozzle tip removed, start pump slowly
and direct spray gun into material container and
pull trigger until fluid flows steadily from gun.
3. Release trigger. Install nozzle tip per safety
procedure.
4. Increase pressure of pump and test spray
pattern for proper atomization.
5. Spray gun distance from work surface should
be at a point where maximum fan pattern is
evident. This distance is normally 8 to 14
inches.
6. “Hour-glass” and “tails” on spray patterns
normally indicate too low a fluid pressure for
the nozzle tip orifice size, or the material is
too viscous or thick.
7. Distorted spray patterns may be the result of
excess fluid pressure, plugging of tip, or a
worn tip.
8. Airless spray guns are either ON or OFF. You
cannot “feather” with airless guns as you can
with air atomized equipment.
9. Successive strokes may not require over-lapping
as much as with air atomized spray because
of the heavier pattern edges produced by
airless spraying.
10. Spray strokes with airless spray guns will be
faster because of the higher fluid output.
Binks AIRLESS 1
SPRAY GUN
(For Professional Use Only)
Replaces
Part Sheet
2340R-5
Part
Sheet
2340R-6
WARNING
UNDER NO circumstances should the spray gun be care-
lessly handled nor its spray (even when nozzle is
removed) directed at close proximity to any part of the
human body. If you spray yourself or anyone else at
close range, the stream of material can puncture the
skin and cause great harm (possible amputation).
!
NOTE
Excessive fluid pressure will distort the spray pattern. A
simple rule to remember is “When the pattern is right,
the pressure is right”.
Your new Binks Airless 1 spray gun has been thoroughly
tested before leaving the factory. No adjustment is
required prior to spray operations other than installing
the nozzle tip.
CORRECT PATTERN INCORRECT PATTERNS
“Tails” “Hour-
glass” “Distortion”
Maximum
Fan Width
Center Line
of Gun
90º
90º
8"
to
14"
OPERATION AND MAINTENANCE INSTRUCTIONS
ITEM PART
NO. NO. DESCRIPTION QTY.
1 54-3085 TIP GUARD ASSEMBLY ................ 1
2 54-2229• GASKET ........................................ 1
3 54-3478 DIFFUSER NUT .............................. 1
4 54-2096• WASHER........................................ 1
5 54-3459• WASHER........................................ 1
6 54-3479• SEAT .............................................. 1
7 54-3481 SEAT RETAINER ............................ 1
8 54-3460 TRIGGER NUT................................ 1
9 54-3451 GUN BODY ASSEMBLY ................ 1
10 54-2949▲PACKING GLAND .......................... 1
11 54-3488•CARTRIDGE ASSEMBLY ................ 1
12 20-5865 SET SCREW 1/4-20 x 3/8" Long .......... 1
13 54-3461 STUD 6-32 x 7/8" Long ...................... 1
14 SAME AS ITEM 8 .......................... 1
15 54-3465•WASHER........................................ 2
16 54-2961•SPRING .......................................... 1
17 54-3466 GUIDE............................................ 1
18 54-3467 SAFETY KNOB .............................. 1
19 20-4965 SCREW 10-32 x 5/8" Oval Head............ 1
20 54-3454 MATERIAL BODY ASSEMBLY ...... 1
21 54-3458■TRIGGER 2 Finger ............................ 1
22 20-5863 SCREW 5/16-24 x 3/8" Flat Head .......... 1
• Also included in 6-236 Repair Kit. Please order separately.
■ Furnished with 2-finger trigger. Four-finger trigger available, please
order separately. Specify 54-3484.
▲Part of item 11.
PARTS LIST
When ordering, please specify Part No.
2
11
14
15
13
16
17 18
19
20
21
22
10
9
8
7
6
5
4
3
2
1
12
Binks AIRLESS 1 SPRAY GUN
NOTE
Warning information stamped on nut.
Nozzle tip not
furnished.
Please order
separately.
GLAND
NUT
The optional Twist-Tip Nozzle Cleaner (Ref. Bulletin A54-45)
allows purging of a clogged nozzle without removing the
nozzle from the spray gun. The tungsten carbide nozzle is
permanently assembled into the rotatable cylinder tip insert
(stainless steel) and handle assembly. No alignment or
adjustments are required. No gun nozzle seal gasket is used
as the Twist-Tip II incorporates its own cylinder seal.
Safety Trigger Lock
Turn 90º to disengage
trigger.
NOTE
Sapphire inserts cannot be used with
Airless 1 gun.
3
INJECTION HAZARD
1. The Sprayer pumps coatings at high pressure (2500 PSI/173
Bar). If you spray yourself or anyone else at close range, the
stream of material can puncture the skin and cause great
harm (possible amputation).
2. NEVER point the spray gun at yourself or anyone else.
The tip guard provides some protection against injection
injuries, but it is mainly a warning device. NEVER remove
the tip guard. NEVER point the spray gun at your hands,
fingers, or body. ALWAYS keep the spray gun trigger
safety catch locked in the OFF position when not in use.
3. DO NOT cover the tip guard and attempt to “blow back”
fluid. This is not an air sprayer.
4. If injury occurs, see your doctor immediately! DO NOT
TREAT THIS AS A SIMPLE CUT. Inform your doctor
specifically of what fluid was injected.
AVOID STATIC SPARKING
Static electricity charge builds up by high velocity liquid flow-
ing through a hose during flushing, cleaning, or spraying oper-
ations. Proper grounding of the airless system safely dissipates
this charge.
All high pressure airless systems must be grounded to avoid
dangerous static sparking, explosion, or fire when spraying or
flushing with flammable liquids.
• Use Binks NO-WIRE conductive hose in all airless spraying
operations. Be sure the gun and hose have continuity. Check
continuity weekly with ohmmeter. Overall (end to end)
resistance of unpressurized hose must not exceed 29 megohm
(max.) for any coupled length or combination of hose lengths.
• Make sure the airless pump is grounded. NEVER operate the
unit when it is on a non-grounded platform. Electric airless
units are grounded through the grounding prong on the plug.
The electric cord or receptacle must be grounded. DO NOT
alter or remove grounding prong.
• When flushing or cleaning with a combustible solvent,
always use an open metallic container for receiving the
waste solvent. Ground the solvent receptacle.
• Bond the spray gun to the waste container with a grounding
wire. Be sure there is good metal to metal contact.
• ALWAYS remove spray tip when flushing the airless system.
Operate the pump at the lowest possible pressure.
GENERAL WARNINGS
1. NEVER leave a pressurized sprayer unattended.
2. DO NOT use fluids, coatings, or chemicals that are not
compatible with nylon hoses.
3. Periodically inspect all hoses for leaks and/or abrasions and
tighten all connections before use. DO NOT ATTEMPT
TO REPAIR a defective hose. REPLACE it with another
conductive hose.
4. Follow all warnings and precautions of the coating and
solvent manufacturers.
5. ALWAYS relieve pressure in the system by turning bypass
valve to BYPASS or triggering spray gun before
disassembly of any component parts.
REPLACEMENT PARTS
The airless sprayer is designed to use authorized parts only.
When using this pump with parts that do not comply with the
minimum specifications and safety devices of Binks, the user
assumes all risks and liabilities.
WARNING
HIGH PRESSURE CAN CAUSE SERIOUS INJURY IF EQUIPMENT IS INSTALLED OR USED INCORRECTLY—
READ, UNDERSTAND, AND OBSERVE ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL.
OPERATE EQUIPMENT ONLY AFTER ALL INSTRUCTIONS ARE CLEARLY UNDERSTOOD.
!
4
Sales and Service Through a Nationwide Network of Industrial Distributors.
Customer Service in USA / 1-800-992-4657
Technical Support in USA / 1-888-992-4657
195 Internationale Blvd.
Glendale Heights, IL 60139 Part Sheet 2340R-6 Printed in USA 1/01, All Rights Reserved
2340R-6 Revisions: Updated graphic standards; contact information. Reset all type and
diagrams.
Binks AIRLESS 1 SPRAY GUN MAINTENANCE INSTRUCTIONS
See High Pressure Warning Statement, page 3.
TO CLEAN NOZZLE TIP
1. Turn safety knob (18) 90º to disengage trigger (21).
2. Shut off power supply to pump and release pressure
from gun. Remove gun from hose.
3. Remove tip guard assembly (1), nozzle tip and
gasket (2).
4. Submerge nozzle tip in solvent to remove dry
coating.
5.
Blow air through nozzle from front end to eject stuck
particles. Hold up to light to assure orifice is clear.
6. Reassemble in reverse order.
TO REPLACE CARTRIDGE ASSEMBLY (16)
1. Shut off power supply to pump and release pressure
from gun. Remove gun from hose.
2.
Remove screw (19), safety knob (18) and guide (17).
3. Unscrew gland nut.
4. Pull cartridge assembly (11) out from back of gun.
5. Make sure inside of gun is clean.
6. Reinsert cartridge assembly (11) (of step 4) into
position through back of gun body assembly.
Tighten gland nut.
7. Reassemble items 15 through 19.
TO REPLACE PACKING (17)
1. Remove cartridge assembly following steps 1-4
under “To Replace Cartridge Assembly.”
2. Locate slot in packing gland (10), pry apart and
push off.
3. Replace with new packing gland, and reassemble.
TO ADJUST PACKING GLAND (10)
1. Shut off power supply to pump and release pressure
from gun. Remove gun from hose.
2. Use a 7/16" open-end wrench to turn gland nut (18)
clockwise to eliminate any leakage at gland.
3. If sluggish trigger operation is noted, turn gland nut
counterclockwise in 1/16 turn increments until drag
is eliminated.
4. If leakage cannot be stopped without excessive drag
on trigger, replace packing.
TO REPLACE SEAT (6)
1. Shut off air or power supply to pump and release
pressure from gun. Remove gun from hose.
2. Remove tip guard assembly (1) and nozzle tip and
gasket (2).
3. Remove nut diffuser and attached parts (3, 4, 5, 6,
& 7). Unscrew seat retainer (7) from nut diffuser (3).
Seat should drop out.
4. Reassemble in reverse order.
54-2378 54-1835
54-1836
CAUTION
1. Use care when handling nozzle tips to avoid dropping.
Tips are made of tungsten carbide and are brittle.
2. Never use metal probes to clean nozzle tips.
3. Excessive fluid pressure will cause undue wear.
!
NOTE
Use of diffuser/filter assembly will eliminate most tip clog-
ging problems.
DIFFUSER ASSEMBLY ACCESSORY
Reduces fluid velocity to minimize tip wear and make tip
removal safer. Also to aid fluid filtration. Order 54-2229
nylon gasket with set-up, described below.
54-2378 nut for use with 54-1835 (.005) or 54-1836
(.009) edge type filter.
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