Bomag BW 80 AD-2 Istruzioni per l’uso

Operating instructions

Maintenance instructions

Catalogue number

008 104 31 07/2003

BW 80 AD-2 / BW 80 ADH-2

BW 90 AD-2 / BW 100 ADM-2

BW 90 AC-2 / BW 80 ADS

S/N 101 460 42 0101 S/N 101 460 62 0101

S/N 101 460 52 0101 S/N 101 460 72 0101

S/N 101 460 73 0101

Tandem vibratory/combination roller

Side-free tandem roller

Foreword

BOMAG 3BW 80 AD-2 Fam.

F oreword

BOMAG machines are products from the wide

product range of BOMAG compaction equip-

ment.

The vast experience of BOMAG as well as

modern production and testing methods such

as lifetime tests of all important components

and most stringent quality demands ensure

highest reliability of the machine.

These instructions comprise:

lSafety regulations

lOperating instructions

lMaintenance instructions

lTrouble shooting

Using these instructions will

lhelp to become acquainted with the machine.

lavoid malfunctions caused by unprofessional

operation.

Compliance with the maintenance instructions will

lincrease the reliability when being used on a

construction site

lprolong the lifetime of the machine,

lreduce repair costs and downtimes.

BOMAG will not assume liability for the correct

function of the machine

lif the operation is not in accordance with the

operating instructions,

lif it is used for purposes other than the ones it

is determined for (see safety regulations).

No warranty claims can be lodged for damage re-

sulting from

loperating errors,

linsufficient maintenance and

lthe use of wrong fuels and lubricants.

Please note!

This manual was written for operators and mainte-

nance personnel on construction sites.

Make sure that these instructions are always close

at hand, e.g. in the tool compartment of the ma-

chine or in the specially provided container. The

operating and maintenance instruction manual is

part of the machine.

You should only operate this machine after you

have been instructed and by observing these in-

structions.

Please observe strictly the safety regulations.

Please observe also the guidelines of the civil en-

gineering liability association "safety regulations

for the operation of road rollers and soil compac-

tors" as well as the relevant accident prevention

regulations.

For your own safety you should only use gen-

uine BOMAG spare parts.

We reserve the right for technical modifica-

tions without prior notification.

These operating and maintenance instructions are

also available in other languages.

The spare parts catalogue and the repair instruc-

tions are available from your BOMAG dealer

against the serial number of your machine.

You can also obtain information about the correct

use of our machines for asphalt applications from

your BOMAG dealer.

The above mentioned or following notes do not

constitute an extension or replacement of the gen-

eral terms of business of BOMAG.

We wish you successful work with your BOMAG

machine.

BOMAG GmbH

PrintedinGermany

Foreword

BOMAG4BW 80 AD-2 Fam.

Please fill in

............................

Machinetype(Fig.1)

............................

Serial No. (Fig. 1 and 2)

............................

Engine type (Fig. 3)

............................

Engine No. (Fig. 3)

Note

Fill in the above listed data when receiving the ma-

chine.

Upon receipt of the machine our organization will

instruct you about correct operation and mainte-

nance.

Please observe strictly all safety regulations and

notes on potential dangers!

Fig. 1

Fig. 2

Fig. 3

Table of Contents

BOMAG 5BW 80 AD-2 Fam.

Technical Data 7

Safety regulations 15

Indicators and Controls 23

3.1 General notes 27

3.2 Description of indicators and control elements 27

Operation 35

4.1 General notes 36

4.2 Tests before taking into operation 36

4.3 Starting the engine 37

4.4 Starting at low temperatures 39

4.5 Starting with jump leads 41

4.6 Driving the machine 41

4.7 Operating the parking brake, stopping the machine 43

4.8 Switching the vibration on and off 44

4.9 Switching the gravity sprinkler system on or off 46

4.10 Switching the pressure sprinkling system on and off 46

4.11 Checking the sprinkling system with the machine stopped 47

4.12 Switching the tire sprinkler system in or off 47

4.13 Stopping the engine/machine 48

4.14 Adjusting the operator's seat 49

4.15 Towing 50

4.16 Loading and transport 51

Maintenance 53

5.1 General notes on maintenance 54

5.2 Fuels and lubricants 55

5.3 Table of fuels and lubricants 58

5.4 Running-in instructions 59

5.5 Maintenance chart 60

5.6 Checking the engine oil level 62

5.7 Checking the fuel level 62

5.8 Check the hydraulic oil level 63

5.9 Checking the hydraulic oil filter element 63

5.10 Checking the coolant level 64

5.11 Checking the water level 64

5.12 Checking the emulsion level (BW 90 AC-2) 65

5.13 Cleaning the scrapers 65

5.14 Greasing the articulated joint 66

5.15 Checking the tire pressure 66

5.16 Checking, cleaning, changing the dry air filter cartridge 67

5.17 Changing the engine oil 69

5.18 Change the engine oil filter 70

Table of Contents

BOMAG6BW 80 AD-2 Fam.

5.19 Checking the condition, tension of the V-belt, changing the V-belt 71

5.20 Checking the condition and tension of the toothed belt for the pump drive

5.21 Changing the fuel precleaner, bleeding the fuel system 73

5.22 Cleaning the cooling fins on radiator and hydraulic oil cooler 74

5.23 Cleaning the water sprinkler system 76

5.24 Changing the main fuel filter 77

5.25 Draining the fuel tank sludge 77

5.26 Checking the condition of the battery 78

5.27 Checking, adjusting the valve clearance 80

5.28 Changing the hydraulic oil 82

5.29 Changing the hydraulic oil filter element 83

5.30 Changing the coolant 84

5.31 Replacing the pump drive toothed belt 85

5.32 Replacing the dry air filter cartridge 87

5.33 Water sprinkler system, maintenance in the event of frost 88

5.34 Tightening torques for screws with metric unified thread 88

5.35 Engine conservation 89

Trouble shooting 91

6.1 General notes 92

6.2 Engine 93

BOMAG 7BW 80 AD-2 Fam.

1 Technical Data

Technical Data

BOMAG8BW 80 AD-2 Fam.

Fig. 4

Dimensions in

A B C D H H2 K L O1/O2 S W

BW 80 AD/

ADH-2

1282 856 458 580 1482 2300 250 1862 28 13 800

BW 90 AD-2 1282 956 458 580 1482 2300 250 1862 28 12 900

BW 100 ADM-2 1282 1056 458 580 1482 2300 250 1862 28 12 1000

*BW 80 AD-2 BW 80 ADH-2 BW 90 AD-2 BW 100ADM-

Weights

Basic weight kg 1335 1485 1385 1435

Operating weight (CECE) kg 1470 1620 1520 1570

Mean axle load (CECE) kg 735 810 760 785

Mean static linear load kg/cm 9,2 10,1 8,4 7,9

Dimensions

Working width mm 800 800 900 1000

Outer track radius mm 2820 2820 2870 2920

Length with ROPS mm 1934 1934 1934 1934

Technical Data

BOMAG 9BW 80 AD-2 Fam.

Travel characteristics

Travel speed (1) km/h 0 to 4,5 0 to 4,5 0 to 4,5 0 to 4,5

Travel speed (2) km/h 0 to 8 0 to 8 0 to 8 0 to 8

Max. gradability without/

with vibration (soil de-

pendent)

% 40/30 40/30 40/30 40/30

Drive

Engine manufacturer/type Kubota D 722

Cooling Water

Number of cylinders 3

Rated power ISO 9249 kW (PS) 11,9 (16)

Rated speed 1 rpm 3000

Battery V/AH 12/50

Drive system hydrostatic

Driven axles front+rear

Brakes

Service brake hydrostatic

Parking brake hydrost.

mechanical

Steering

Type of steering Oscill.-articul.

Steering operation hydrostatic

Steering/oscillation angle Degree 31/6

Vibration system

Vibrating drum front+rear front+rear front+rear front+rear

Drive system hydrostatic hydrostatic hydrostatic hydrostatic

Frequency Hz 60/40 60/40 60/40 60/40

Amplitude mm 0,5 0,5 0,5 0,5

Centrifugal force kN 15 15 15 15

Water sprinkler system

Type of sprinkling Gravity, pres-

sure sprinkling

with interval**

Filling capacities

Fuel (diesel) l 23

Water l 100

Hydraulic oil l 9

* The right for technical modifications remains reserved

** Optional equipment

*BW 80 AD-2 BW 80 ADH-2 BW 90 AD-2 BW 100ADM-

Technical Data

BOMAG10 BW 80 AD-2 Fam.

Fig. 5

Dimensions in

A B C D H H2 K L O1/O2 S W

BW 90 AC-2 1282 956 458 580 1562 2380 250 1870 28 12 900

*BW 90 AC-2

Weights

Basic weight kg 1530

Operating weight (CECE) kg 1670

Mean axle load (CECE),

drum

kg 701

Mean axle load (CECE),

wheels

kg 969

Mean static linear load kg/cm 7,8

Dimensions

Working width mm 900/860

Outer track radius mm 2870

Length with ROPS mm 1985

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