Cembre ROLLY 3000 Manuale utente

THERMAL TRANSFER PRINTER
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OPERATION AND MAINTENANCE MANUAL
17 M 165 E
ROLLY 3000

2
ROLLY 3000 marking system from Cembre is designed for the volume printing of cables markers and adhesive labels.
Robust and quiet, Rolly3000 provides reliable, intensive operation in office or factory combined with the facility to optimise
printer set-up according to the media.
Print area: maximum width 110 mm - maximum length 2000 mm
The printer is equipped with a power unit suitable for supply voltages 230 V~ / 50 Hz or 115 V~ / 60 Hz without adjustment.
Printer size and weight
Width Height Length Weight
252 mm 288 mm 480 mm 10 kg
MINIMUM SYSTEM REQUIREMENTS:
• PC with dual Core processor or equivalent
• 2 Gb RAM memory
• 2 Gb of available space on the hard disc
• 1280x1024 SVGA monitor resolution.
• Windows 7, 8 and 10 operating systems
• USB Port for local installation
• Ethernet Port for network installation
Trademark
Centronics®is a registered trademark of the Data Computer Corporation.
Microsoft®is a registered trademark of the Microsoft Corporation.
Windows XP®, Vista®, 7®,8®are registered trademarks of the Microsoft Corporation.

3
1 Introduction ............................................................................................................................................ 4
1.1 Instructions .............................................................................................................................................. 4
1.2 Intended Use ........................................................................................................................................... 4
1.3 Safety Instructions ................................................................................................................................... 5
1.4 Environment ............................................................................................................................................. 5
2 Installation .............................................................................................................................................. 6
2.1 Device Overview ...................................................................................................................................... 6
2.2 Unpacking and Setting-up the Printer ...................................................................................................... 8
2.3 Connecting the Device ............................................................................................................................. 9
2.3.1 Connecting to the Power Supply ........................................................................................................ 9
2.3.2 Connecting to a computer or computer network ................................................................................ 9
2.4 Powering up the device............................................................................................................................ 9
3 Touchscreen Display ........................................................................................................................... 10
3.1 Start Screen ........................................................................................................................................... 10
3.2 Navigation in the Menu .......................................................................................................................... 12
4 Loading Material .................................................................................................................................. 13
4.1 Loading labels from roll .......................................................................................................................... 13
4.1.1 Positioning the label roll on the roll retainer...................................................................................... 13
4.1.2 Inserting a label strip into the printhead ........................................................................................... 14
4.1.3 Setting the label sensor.................................................................................................................... 15
4.2 Loading ribbon ....................................................................................................................................... 16
4.3 Setting the feed path of the ribbon ......................................................................................................... 17
5 Printing Operation................................................................................................................................18
5.1 Synchronization of the Paper Feed ....................................................................................................... 18
5.2 Tear-off Mode ......................................................................................................................................... 18
6 Cleaning ................................................................................................................................................ 19
6.1 Cleaning information .............................................................................................................................. 19
6.2 Cleaning the print roller .......................................................................................................................... 19
6.3 Cleaning the printhead ........................................................................................................................... 19
6.4 Cleaning the label sensor....................................................................................................................... 20
7 Fault Correction ................................................................................................................................... 21
7.1 Error Display .......................................................................................................................................... 21
7.2 Error Messages and Fault Correction .................................................................................................... 21
7.3 Problem Solution.................................................................................................................................... 23
8 Media ..................................................................................................................................................... 24
8.1 Media dimensions .................................................................................................................................. 24
8.2 Device dimensions ................................................................................................................................ 25
8.3 Reflex mark dimensions......................................................................................................................... 26
9 Conformity ............................................................................................................................................ 27
9.1 Reference to the EU Declaration of Conformity ..................................................................................... 27
9.2 FCC........................................................................................................................................................ 27
10 Warranty................................................................................................................................................ 27
11 Return to Cembre for repair ................................................................................................................ 27
12 Accessories .......................................................................................................................................... 27
Table of Contents

4
1.1 Instructions
Important information and instructions in this documentation are designated as follows:
Danger!
Draws attention to an exceptionally great, imminent danger to your health or life due to hazardous
voltages.
!
Danger!
Draws attention to a danger with high risk which, if not avoided, may result in death or serious injury.
!
Warning!
Draws attention to a danger with medium risk which, if not avoided, may result in death or serious injury.
!
Caution!
Draws attention to a danger with low risk which, if not avoided, may result in minor or moderate injury.
!Attention!
Draws attention to potential risks of property damage or loss of quality.
iNote!
Advices to make work routine easier or on important steps to be carried out.
°
°
°
Environment!
Gives you tips on protecting the environment.
Handling instruction
Reference to section, position, illustration number or document.
Option (accessories, peripheral equipment, special fittings).
Time Information in the display.
1.2 Intended Use
• The device is manufactured in accordance with the current technological status and the recognized safety rules.
However, danger to the life and limb of the user or third parties and/or damage to the device and other tangible
assets can arise during use.
• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with
regard to safety and dangers as stated in the operating manual.
• The device printer is intended exclusively for printing suitable materials that have been approved by the manufac-
turer. Any other use or use going beyond this shall be regarded as improper use. The manufacturer/supplier shall
not be liable for damage resulting from unauthorized use; the user shall bear the risk alone.
• Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s
maintenance recommendations and specifications.
Introduction1

5
1.3 Safety Instructions
• The device is configured for voltages of 100 to 240 V AC. It only has to be plugged into a grounded socket.
• Only connect the device to other devices which have a protective low voltage.
• Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting.
• The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.).
• Do not use the device in an explosive atmosphere.
• Do not use the device close to high-voltage power lines.
• If the device is operated with the cover open, ensure that people‘s clothing, hair, jewelry etc. do not come into
contact with the exposed rotating parts.
• The device or parts of it can become hot while printing. Do not touch during operation, and allow to cool down
before changing material and before disassembly.
• Risk of crushing when closing the cover. Touch the cover at the outside only. Do not reach into the swivel range of
the cover.
• Perform only those actions described in this operating manual.
Work going beyond this may only be performed by trained personnel or service technicians.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
• Other unauthorized work on or modifications to the device can also endanger operational safety.
• Always have service work done in a qualified workshop, where the personnel have the technical knowledge and
tools required to do the necessary work.
• There are various warning stickers on the device. They draw your attention to dangers.
Warning stickers must therefore not be removed, as then you and other people cannot be aware of dangers and
may be injured.
• The maximum sound pressure level is less than 70 dB(A).
Danger!
Danger to life and limb from power supply.
Do not open the device casing.
1.4 Environment
Introduction
°
°
°
Obsolete devices contain valuable recyclable materials that should be sent for appropriate processing.
The modular construction of the printer enables it to be easily disassembled into its component parts.
Send the parts for recycling.
Following information applies in member states of the European Union:
USER INFORMATION in accordance with “Directives 2002/95/EC and 2002/96/EC regarding the reduction
of hazardous substances in electrical and electronic equipment, including the disposal of waste”.
The 'Not in the bin' symbol above when shown on equipment or packaging means that the equipment must, at the
end of its life, be disposed of separately from other waste.
The separate waste collection of such equipment is organised and managed by the manufacturer.
Users wishing to dispose of such equipment must contact the manufacturer and follow the prescribed guidelines
for its separate collection.
Appropriate waste separation, collection, environmentally compatible treatment and disposal is
intended to reduce harmful environmental effects and promote the reuse and recycling of materials contained in
the equipment.
Unlawful disposal of such equipment will be subject to the application of administrative sanctions provided by
current legislation.
The electronic circuit board of the device is equipped with a lithium battery.
Take old batteries to appropriate collection centres.
1

6
1.5 Device Overview
3
5
6
7
4
1
8
9
2
10
1 Cover
2 Margin stop
(only devices with centered media guiding)
3 Margin stop
4 Roll retainer
5 Ribbon supply hub
6 Ribbon take-up hub
7 Print unit
8 Cover
9 Touchscreen display
10 LED "Power on"
Figura 1 Overview
Installation2
Figure 1

7
12
13
17
18
15
11
14
16
19
18
12 11 Ribbon deflection
13 12 Printhead retainer with printhead
14 13 Label sensor
15 14 Allen key
16 15 Printhead locking lever
17 16 Print roller
18 17 Guide adjusting knob
19 18 Guide
20 19 Dispense plate
Figura 2 Print unit
20
21
24
22
23
26
25
27
21 20 Power switch
22 21 Power connection jack
23 22 Slot for SD card
24 23 2 USB master ports for keyboard,
25 scanner, USB memory stick, Bluetooth
26 adapter or service key
27 24 USB full-speed slave port
28 25 Ethernet 10/100 Base-T
29 26 Serial RS-232 port
Figura 3 Connections
Installation2
Figure 2
Figure 3

8
1.6 Unpacking and setting-up the printer
Lift the label printer out of the box.
Check label printer for damage which may have occurred during transport.
Set up printer on a level surface.
Remove foam transportation safeguards near the printhead.
Check delivery for completeness.
Contents of delivery:
• Label printer
• Power cable
• USB cable
• Black printer ribbon type TPS-060 842112 already fitted into the printer
• Operating software on "GENIUSPRO" CD
• Operator's Manual
• Documentation
iNotice!
Please keep the original packaging in case the printer must be returned.
!Attention!
The device and printing materials will be damaged by moisture and wetness.
Set up label printers only in dry locations protected from splash water.
Installation2

9
1.7 Connecting the Device
The standard available interfaces and connectors are shown in Figure 3.
1.7.1 Connecting to the Power Supply
The printer is equipped with a wide area power unit. The device can be operated with a supply voltage of
230 V~/50 Hz or 115 V~/60 Hz without adjustment.
1. Check that the device is switched off.
2. Plug the power cable into the power connection socket (21).
3. Plug the power cable into a grounded socket.
1.7.2 Connecting to a Computer or Computer Network
!Attention!
Inadequate or no grounding can cause malfunctions during operations.
Ensure that all computers and cables connected to the label printer are grounded.
Connect the label printer to a computer or network by a suitable cable.
For details of the configuration of the individual interfaces Configuration Manual.
1.8 Switching on the Device
When all connections have been made:
Switch the printer on at the power switch (20).
The printer performs a system test, and then shows the
system status Ready in the display.
Installation2
20
21

10
The user can control the operation of the printer with the control panel, for example:
• Issuing, interrupting, continuing and canceling print jobs,
• Setting printing parameters, e.g. heat level of the printhead, print speed, interface configuration, language and
• time of day (Configuration manual),
• Control stand-alone operation with a memory module (Configuration manual),
• Update the firmware (Configuration manual).
Rolly3000 print settings are configured for optimal performance as standard and protected by the security
PIN: 8888
Many functions and settings can also be controlled by software applications or by direct programming with a
computer using the printer’s own commands. Programming Manual for details.
Settings made on the touchscreen display make the basic settings of the label printer.
iNotice!
It is advantageous, whenever possible, to make adaptations to various print jobs in the software.
1.9 Start Screen
After switching on During printing In pause state After print job
Figura 4 Start screen
The touchscreen display is operated directly by touch:
• To open a menu or select a menu item lightly touch the corresponding symbol.
• To scroll in lists slide finger up or down on the display.
Open the menu Repeat the last printed label
Interrupt the print job Cancel all print jobs
Continue the print job Feed a blank label
Tabella 1 Symbols on the start screen
iNotice!
Inactive symbols are shaded.
Touchscreen Display
3.1
3
Figure 4
Table 1
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