Clarke CGP75F Manuale di istruzioni

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS LS1119 - ISS 1

MINI GRINDER-POLISHER WITH FLEX EXTENSION

MODEL NO: CGP75F

PART NO: 6500072

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE mini grinder-polisher with flex extension.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

If disposing of this product or any damaged components, do not dispose of

with general waste. This product contains valuable raw materials. Metal

products should be taken to your local civic amenity site for recycling of metal

products.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATIONS

SAFETY SYMBOLS

Read instruction manual before use

Wear eye protection

Wear ear defenders

Wear a dust mask

Model Number CGP75F

Part Number 6500072

Dimensions (D x W x H) 127 x 243 x 180 mm

Weight 2.71 kg

Rated Voltage 230 V~ 50 Hz

Rated Input Wattage 120 W

Variable Speed 0 - 9900 rpm

Wheel dimensions Diameter (75 mm) Thickness (20 mm) Bore (10 mm)

Duty Cycle S2 (30 minutes)

Sound pressure 75.8 dB(A)

Sound power 88.8 dB LpA (measured)

Uncertainty factor K 3.0 dB

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

POWER TOOL SAFETY WARNINGS

1) WORK AREA

1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents.

2. Do not operate power tools in explosive atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools create sparks which may ignite the

dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can

cause you to lose control.

2) ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not

use adapter plugs with earthed (grounded) power tools. Unmodified plugs and

matching outlets will reduce the risk of electric shock.

2. Do not expose power tools to rain or wet conditions. Water entering a power tool will

increase the risk of electric shock.

3. Do not abuse the power cable. Never use it for carrying, pulling or unplugging the

power tool. Keep the power cable away from heat, oil, sharp edges or moving parts.

Damaged or entangled cables increase the risk of electric shock.

4. When operating a power tool outdoors, use an extension cable suitable for outdoor

use. Use of a cable suitable for outdoor use reduces the risk of electric shock.

5. If operating the power tool in a damp location is unavoidable, use a residual current

device (RCD) protected supply.

3) PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence of

drugs, alcohol or medication. A moment of inattention while operating power tools

may result in personal injury.

2. Use safety equipment. Always wear eye protection. Safety equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate

conditions will reduce personal injuries.

3. Avoid accidental starting. Ensure the switch is in the off position before plugging in.

Carrying power tools with your finger on the switch or plugging in power tools that

have the switch on invites accidents.

4. Remove any wrench before turning the power tool on. A wrench left attached to a

rotating part may result in personal injury.

5. Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and

gloves away from moving parts. Loose clothes, jewellery or long hair can be caught

in moving parts.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4) POWER TOOL USE AND CARE

1. Do not force the power tool. Use the correct accessories for your application. The

correct power tool will do the job better and safer at the rate which it was designed.

2. Do not use the power tool if the switch does not turn it on and off. Any power tool that

cannot be controlled with the switch is dangerous and must be repaired.

3. Disconnect the plug from the power source before changing accessories or storing

power tools. Such preventive safety measures reduce the risk of starting the power

tool accidentally.

4. Store idle tools out of the reach of children and do not allow persons unfamiliar with

the power tool or these instructions to operate it. Power tools are dangerous in the

hands of untrained users.

5. Maintain power tools. Check for misalignment or binding of moving parts, breakage

of parts and any other condition that may affect the power tool’s operation. If

damaged, have the power tool repaired before use. Many accidents are caused

by poorly maintained power tools.

6. Use the power tool and accessories in accordance with these instructions and in the

manner intended, taking into account the working conditions and the work to be

performed. Use of the power tool for operations different from intended could result

in a hazardous situation.

7. The performance of this tool may vary, depending upon variations in line voltage.

Extension cable usage may also affect performance.

5) SERVICE

1. Have your power tool serviced by qualified service personnel using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BENCH GRINDER SAFETY WARNINGS

1. Hold the tool or blade being sharpened firmly to prevent loss of control.

2. NEVER install an abrasive flap wheel or sanding disc on this grinder.

3. ALWAYS replace a cracked grinding wheel immediately.

4. NEVER use damaged or incorrect grindstones. The stone and retaining bolt

were specially designed for your grinder, for optimum performance and

safety of operation. Inspect the condition of the grinding stone before use

and do not use if any damage is noticed.

5. Do not use aluminium oxide wheels when grinding non-ferrous metals such

as aluminium or brass. Use silicon carbide wheels (not included) for grinding

non-ferrous metals.

6. ALWAYS use the rests to steady the workpiece. If the rests are not used, the

torque of the spinning grinding/polishing wheel may pull the workpiece

from your hands.

7. NEVER leave the grinder unattended when it is connected to an electrical

power supply. Switch off the grinder and unplug it before leaving.

8. ALWAYS check for damaged parts. Before further use of the grinder, a

guard or other part that is damaged should be carefully checked to

determine if it would operate properly and perform its intended function.

Check for misalignment or binding of moving parts, breakage of parts and

any other condition that may affect the tool's operation. A part that is

damaged should be properly repaired or replaced at you local CLARKE

service department. Following this rule will reduce the risk of electric shock,

fire or serious injury.

9. Eye protection manufactured to the current European safety standards

should be worn when operating grinding equipment.

NOTE: Bench grinders used in industrial environments may be subject to the

requirements of The Provision and Use of Work Equipment regulations

1992 (particularly regarding the training requirement of The Abrasive

Wheels Regulations 1970) or other legislation. If in doubt seek advice.

Please keep these instructions in a safe place for future reference.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved BS 1363 plug or a suitably fused isolator switch.

If the plug has to be changed because it is not suitable for your socket, or

because of damage, it must be removed and a replacement fitted, following

the wiring instructions shown below. The old plug must be discarded safely, as

insertion into a power socket could cause an electrical hazard.

If the colours of the wires in the power cable do not agree with the markings

on the plug.

• Connect the BLUE wire

to the terminal

marked N.

• Connect the BROWN

wire to the terminal

marked L.

AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING

CURRENT OF LESS THAN 30 mA MUST BE USED.

If you are not sure, consult a qualified electrician. DO NOT try to do any

repairs.

This symbol indicates that this is a Class II product, and does not

require an earth connection.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE

COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

a 5 Amp

the cable is firmly held by the clamp

fuse.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

CARTON CONTENTS

The following items should be supplied in the carton. If any parts are missing or

damaged, please contact the CLARKE dealer where you purchased the

Grinder/Polisher.

PART IDENTIFICATION

1 x Grinder/Polisher 2 x Spark Deflector / Eye Shield

1 x Flexible Shaft Attachment 2 x Tool Rests

100-piece Tool Kit (Including)

• 10 x Cutting Discs • 2 x Inserts

• 20 x Sanding Sleeves • 2 x Sleeve Holders

• 25 x Grinding Discs • 5 x Felt Polishing Cones

• 3 x Moulding Cutters • 10 x Felt Polishing Pads

• 3 x Metal Grinding Pins • 1 x Grinding Stone

• 11 x Stone Grinding Pins • 1 x Polishing Paste

• 3 x Brass Wire Brushes • 1 x Clamping Collet

• 3 x Wire Brushes

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

INSTALLING THE TOOL RESTS

1. Fix the tool rests in place with the

thumb screw as shown.

• The tool rests are adjustable

and should be positioned less

then 2 mm from the grinding

wheels.

• Ensure that the tool rest is firmly

fixed and horizontal.

INSTALLING THE SPARK DEFLECTORS / EYE SHIELDS

Fit the spark deflector / eye shields to

the wheel guards using the screws

provided.

• Adjust the spark deflector to

compensate for wear of the

wheel. Keep the distance

between the spark deflector

and wheel as small as possible

and never more than 2 mm.

NOTE: Adjust the eye shields to an

appropriate distance from the tool rests avoiding interference during

operation.

BLADE SHARPENING TIPS

SCISSORS

If possible, take scissors apart to make the sharpening operation easier and

safer. Remove material only from the outside surface and work from the heavy

end of the blade toward the tip.

KNIVES

Remove metal from both faces of most knives, working from the large end of

the blade toward the tip.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

NOTE: Check that there is approx a 1.5 mm clearance between the tool rest

and the surface of the grinding wheel. Adjust as necessary.

NOTE: Check the gap between the spark deflectors and the surface of the

grinding wheel. These should also be a maximum of 2 mm. Adjust as

necessary.

NOTE: Check that the eyeshields have been secured in the correct position

and that the grinding wheel lock nuts are tight.

1. Stand to the side of the bench grinder and switch it on using the on/off

switch.

• Let the wheels reach full speed before use.

• The wheel rotates in the same direction as the arrow stamped in the

side of the wheel guard.

2. Hold the work piece firmly against the tool rest. Hold very small pieces with

pliers or other suitable clamps.

3. Press the workpiece smoothly and evenly against the grinding wheel.

4. Always keep the workpiece moving across the face of the wheel. Grinding

against the same part of the wheel will cause uneven wear of the wheel

face.

• Grind only on the face of the grinding wheel and never the side of it.

NOTE: Prolonged grinding will cause tools/workpieces to become hot. Take

care when handling hot items.

5. Switch the bench grinder off using the on/off switch when you have

finished.

DRESSING THE GRINDING WHEEL

The grinding wheel may need dressing occasionally. Only dress the wheel with

a proper dressing tool whilst wearing safety goggles or glasses. If in doubt seek

professional advice. Dressing tools are available from your CLARKE dealer.

Grinding wheel dresser model no ET125;- part no 1700225

CAUTION: KEEP ALL BYSTANDERS AT A SAFE DISTANCE AND NOT IN

DIRECT LINE WITH THE, FRONT OR BACK OF THE GRINDER.

CAUTION: ALWAYS WEAR SAFETY GLASSES.

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