Clarke Woodworker CS4-6C Manuale di istruzioni

0607

MODEL NO: CS4-6C

PART No: 6500401

BELT/DISC SANDER

OPERATION & MAINTENANCE

INSTRUCTIONS

When disposing of his produc , do no dispose of wi h general was e. I mus be disposed of according o he laws

governing Was e Elec rical and Elec ronic equipmen , a a recognised disposal facili y.

CONTENTS

For Spare Par s and Service, please con ac your neares dealer,

or CLARKE In erna ional, on one of he following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: Par s@clarkein erna ional.com

SERVICE: Service@clarkein erna ional.com

PARTS & SERVICE CONTACTS

Specificatio s......................................................................................3

Safety Precautio s..............................................................................4

Electrical Co ectio s.......................................................................6

Pre-Assembly Check..........................................................................7

Assembly I structio s..........................................................................8

Getti g to k ow your Belt Sa der...................................................13

Operati g I structio s......................................................................15

Mai te a ce....................................................................................18

Troubleshooti g.................................................................................19

Parts Diagram...................................................................................20

Parts List.........................................................................................21-22

Declaratio of Co formity...............................................................23

Thank you for purchasing his CLARKE Bel and Disk Sander designed for hobby/

DIY, indoor use, and for sanding wood or wood produc s ONLY.

Before attempti g to use the sa der, please read this ma ual thoroughly a d

follow the i structio s carefully. I doi g so you will e sure the safety of yourself

a d that of others arou d you, a d you ca look forward to the sa der givi g you

lo g a d satisfactory service.

These i structio s should be retai ed a d used for refere ce by all those who use

the equipme t.

CLARKE GUARANTEE

This CLARKE product is guara teed agai st faulty ma ufacture for a period

of 12 mo ths from the date of purchase. Please keep your receipt as proof

of purchase.

This guara tee is i valid if the product is fou d to have bee abused or

tampered with i a y way, or ot used for the purpose for which it was

i te ded.

Faulty goods should be retur ed to their place of purchase, o product

ca be retur ed to us without prior permissio .

This guara tee does ot effect your statutory rights.

SPECIFICATIONS

Motor................................................ 230V, 50Hz, 1ph

Motor Power.................................... 440Watts

Motor Speed.................................... 2900RPM

Fuse Rati g...................................... 5Amp

Sa d Disk Size................................. 5 i ch(127mm)

Belt Disk Size....................................4 x36 i ch (100x914mm)

Belt Speed........................................ 8.5M/s

Dust Extractio Port OD................... 62mm

Net Weight....................................... 19.2kg

Dime sio s (LxWxH)........................480x350x280mm

Part No:............................................6500401

SAFETY PRECAUTIONS

WARNING:

As wi h all machinery, here are cer ain hazards involved wi h heir opera ion

and use. Exercising respec and cau ion will considerably lessen he risk of

personal injury. However, if normal safe y precau ions are overlooked or

ignored, personal injury o he opera or or damage o proper y, may resul .

1. ALWAYS Lear the machi es applicatio s, limitatio s a d the

specific pote tial hazards peculiar to it. Read a d become familiar

with the e tire operati g ma ual.

2. ALWAYS use a face or dust mask if operatio is particularly dusty.

3. ALWAYS check for damage. Before usi g the machi e, a y

damaged part, should be checked to e sure that it will operate

properly a d perform its i te ded fu ctio . Check for alig me t

of movi g parts, breakage of parts, mou ti gs a d a y other

co ditio that may affect the machi es operatio . A y damage should be properly

repaired or the part replaced. If i doubt, DO NOT use the machi e. Co sult your

local dealer.

4. ALWAYS disco ect the machi e from the power supply before servici g a d whe

cha gi g accessories.

5. ALWAYS wear safety goggles, ma ufactured to the latest Europea Safety Sta dards.

Everyday eyeglasses do ot have impact resista t le ses, they are ot safety

glasses.

6. ALWAYS keep work area clea . Cluttered areas a d

be ches i vite accide ts.

7. ALWAYS e sure that adequate lighti g is available. A

mi imum i te sity of 300 lux should be provided. E sure

that lighti g is placed so that you will ot be worki g i

your ow shadow.

8. ALWAYS keep childre away. All visitors should be kept a safe dista ce from the

work area, especially whilst operati g the machi e.

9. ALWAYS mai tai machi e i top co ditio . Keep tools/machi es

clea for the best a d safest performa ce. Follow mai te a ce

i structio s.

10. ALWAYS ha dle with extreme care do ot carry the tool/machi e

by its’ electric cable, or ya k the cable to disco ect it from the

power supply.

11. ALWAYS e sure the switch is off before pluggi g i to mai s. Avoid

accide tal starti g.

12. ALWAYS co ce trate o the job i ha d, o matter how

trivial it may seem. Be aware that accide ts are caused

by careless ess due to familiarity.

13. ALWAYS keep your proper footi g a d bala ce at all

times - do ’t overreach. For best footi g, wear rubber

soled footwear. Keep floor clear of oil, scrap wood, etc.

14. ALWAYS wear proper apparel. Loose clothi g or jewellery may

get caught i movi g parts. Wear protective hair coveri g to

co tai lo g hair.

15. ALWAYS guard agai st electric shock. Avoid co tact with

earthed surfaces..pipes, radiators etc.

16. NEVER operate machi e while u der the i flue ce of drugs, alcohol

or a y medicatio .

17. NEVER leave machi e ru i g u atte ded. Tur power off. Do

ot leave the machi e u til it comes to a complete stop.

18. NEVER force the machi e, it will do a better a d safer job at

the rate for which it was desig ed.

19. NEVER use power tools i damp or wet locatio s or expose

them to rai . Keep your work area well illumi ated. Do ot use

i a explosive atmosphere (arou d pai t, flammable liquids

etc.). Avoid da gerous e viro me ts.

WARNING! Use ONLY for sanding WOOD. DO NOT

DO NOT USE for sanding asbes os,

or ma erials con aining asbes os, pain ed surfaces, or ma erials which produce oxic

ADDITIONAL PRECAUTIONS FOR BELT AND DISK SANDERS

1. ALWAYS wear ear protectors/defe ders whe usi g this machi e.

2. ALWAYS wear a dust mask whe usi g this machi e. Be aware that harmful or

toxic dusts could be produced whe sa di g some woods, lead pai t etc.

3. ALWAYS use the sa dbelt support or table to support the workpiece.

4. ALWAYS check to e sure the table, sa d belt support a d attachme ts are

secure before starti g.

5. ALWAYS mai tai a cleara ce of 2-3mm betwee table a d sa di g belt or disc.

6. ALWAYS hold the workpiece firmly so that it ca ot be ripped from your ha ds

7. ALWAYS feed the workpiece agai st the directio of rotatio of the disc. i.e the LEFT

side of the disk

8. ALWAYS keep the mai s cable well away from the machi e a d e sure a

adequate electrical supply is close at ha d so that the operatio is ot

restricted by the le gth of the cable.

9. ALWAYS use a dust extractio device, properly co ected to the dust

extractio port

10. ALWAYS e sure that ails or a y foreig objects have bee removed from a

workpiece beforeha d. Nails etc., will destroy the belt or disk.

11. NEVER allow the ve tilatio slots i the motor to become blocked.

12. NEVER sa d pieces which ca ot be held firmly by ha d.

ELECTRICAL CONNECTIONS

Co ect the mai s lead to a sta dard, 230 volt (50Hz) electrical supply through a

fused good quality 13 amp BS 1363 plug, or a suitable fused isolator switch.

WARNING: THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires i the mai s lead are coloured i accorda ce with the

followi g code:

Gree & Yellow - Earth

Blue - Neutral

Brow - Live

As the colours of the flexible cord of this applia ce may ot correspo d with the

coloured marki gs ide tifyi g termi als i your plug, proceed as follows:

• Co ect GREEN & YELLOW cord to termi al marked with a letter “E” or Earth

symbol “ ” or coloured GREEN or GREEN & YELLOW.

• Co ect BROWN cord to termi al marked letter “L” or coloured RED.

• Co ect BLUE cord to termi al marked letter “N” or coloured BLACK.

We s rongly recommend ha his uni is fi ed wi h a Residual Curren Device (RCD).

FUSE RATING

The fuse i the plug for this applia ce must be rated at 5 amps a d a y

replaceme t must be ASTA approved to BS 1362.

IMPORTANT NOTICE

If this applia ce is fitted with a plug which is moulded o to the electric cable (i.e.

o rewireable) please ote:

1. This plug must be throw away if it is cut from the electric cable. There is a

da ger of electric shock if it is subseque tly i serted i a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, e sure that the correct

replaceme t is used (as i dicated by marki g or colour code).

4. Replaceme t fuse covers ca be obtai ed from your local dealer, or a

electrical stockist.

PRE-ASSEMBLY CHECK

Separate all parts from packi g materials a d check each item with the “Table of

Loose Parts.” Make certai all items are accou ted for, before discardi g a y packi g

material.

WARNING: If a y parts are missi g, do ot attempt to assemble the Belt a d Disc

Sa der, plug i the mai s lead, or switch u til the missi g parts are obtai ed a d

I stalled correctly.

WARNING: For your ow safety, ever co ect plug to power source u til all assembly

steps are complete a d u til you have read a d u derstood the e tire ow ers ma ual.

WARNING: The use of any accessory/a achmen , o her han hose

recommended in his ins ruc ion manual, may presen a risk of

personal injury.

LOOSE PARTS

Should a y of the compo e ts be missi g or damaged the please co tact your

CLARKE dealer immediately for a replaceme t.

ItemDescriptio Qty.

A Belt a d Disc Sa der Assembly 1

B Ow er’s Ma ual 1

C Table 1

D Sa di g Disc I

E Table Support 1

F Disc Guard 1

G Work Stop 1

HMitre Gauge 1

ItemDescriptio Qty.

TABLE OF LOOSE PARTS

I Bag co te ts

K ob 1

Washer, 6.5 x 17.8 x 1.6 5

Screw, Pa Hd. M4. 2

Switch Key 1

Lockwasher, Ext. M6 4

Scale Label 1

Screw, Hex Hd. M6 4

Hex “L” Wre ch 6mm 1

ASSEMBLY

Tools Required

Moun ing To Workbench

If Belt a d Disc Sa der is to be used i a perma e t locatio , it should be faste ed securely

to a firm supporti g surface such as a workbe ch.

If mou ti g to a workbe ch, holes should be drilled through supporti g surface of the

workbe ch usi g dime sio s illustrated.

1. The u it should be bolted securely usi g 5/16" screws, flat washers a d hex uts ( ot

i cluded). Screw le gth should be 1½" plus the thick ess of the be ch top.

2. Locate a d mark the holes where belt a d disc sa der is to be mou ted.

3. Drill (2) 3/8" diameter holes through workbe ch.

4. Place the machi e o the workbe ch alig i g holes o base with holes drilled i

workbe ch.

5. I sert two 5/16" screws, thread o the washers a d uts, the tighte the uts.

Moun ing To A Board

A alter ate method of mou ti g is to faste belt a d disc sa der to a mou ti g board.

The board should be of sufficie t size to avoid tippi g of sa der while i use. A y good

grade of plywood or chipboard with a 3/4" mi imum thick ess is recomme ded. (Thi er

chipboard ca break.)

CAUTION: To avoid I jury from tool

moveme t, use 5/16" or larger screws and

nu s.

1. Follow i structio s for mou ti g to

workbe ch, substituti g a board 18" x

24" mi imum size a d usi g 5/16 i ch flat

head screws, Iockwashers, a d hex uts

( ot i cluded). Screw le gth should be

1-1/2" plus the thick ess of the mou ti g

board.

NOTE: For proper stability, holes must be

cou ter su k so screw heads are flush with

the bottom surface of supporti g board.

Clamping To Workbench

The belt a d disc sa der ca be

clamped directly to the board usi g two

or more “G” clamps o base of u it (o e

clamp o each e d).

Ins alling Sanding Disc And Guard

1. Locate sa di g disc a d peel

backi g from disc. Alig perimeter of

disc with plate a d press disc firmly

i to positio all the way arou d.

2. Locate disc guard a d two M4 pa

head screws, from loose parts bag.

3. Positio disc guard agai st lower 1/3

of disc alig i g holes as show .

4. Usi g a cross head type screwdriver,

faste the pa head screws securely

applyi g slight pressure to thread the

holes.

Ins alling Work Suppor S op

1. Locate the work support a d M6 hex

screw, washer a d lockwasher.

2. Hold work support i to positio a d

faste as show . Do ot overtighte .

Ins alling Table Assembly

1. Locate table support a d (3) M6 hex

head screws, flat washers a d

lockwashers amo g loose parts.

2. Positio table support agai st table,

alig i g holes as show .

3. Faste table support to table as show .

4. Locate washer 6.5 x 17.8 x 1.6 a d k ob

amo g loose parts.

5. Positio table support i correspo di g

holes o side of base as show . Make

sure the 9.5mm diameter i dex pi

alig s with upper hole.

6. Place washer o threaded shaft of

k ob a d i sert through slot i to

threaded holes of base

7. Loose the (3) hex head screws

a d adjust table so ,that a gap of

1/16” ONLY exists betwee the

table a d the disc..

WARNING: To avoid rapping he

work or fingers be ween he

able and sanding surface, he

able edge should be a

maximum of 1/16 inch from

sanding surface.

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