Classified POWERSHIFT HUB Manuale utente
USER MANUAL
POWERSHIFT HUB
© Copyright Classified Cycling
This document is a translation of the originalDutchuser manual.
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Classified Cycling BV
Damplein 23 [email protected]
2060 Antwerpen https://classified-cycling.cc
Doc. nr. classified_powershift_hub_en
Version 20230314
Classified Powershift hub
Content
1. Introduction 5
1.1 Symbols used............................................................................................................................................................................................................ 5
1.2 Abbreviations.............................................................................................................................................................................................................5
1.3 Intended use.............................................................................................................................................................................................................. 5
1.4 Prohibited use...........................................................................................................................................................................................................6
1.5 Type designation.....................................................................................................................................................................................................7
2. Safety 9
2.1 Safety precautions................................................................................................................................................................................................. 9
2.2 Hazardous substances........................................................................................................................................................................................ 9
3. Description 10
3.1 ITS and ETS.............................................................................................................................................................................................................10
3.2 Part names................................................................................................................................................................................................................10
4. Principles of operation 14
4.1 The operation of the Classified Powershift hub............................................................................................................................... 14
5. Configuration 16
5.1 Selecting and preparing the correct smart thru axle.................................................................................................................... 16
5.2 Identifying the bicycle frame type (postmount - flatmount).....................................................................................................21
5.3 Selecting and installing the correct torque support for a flatmount frame......................................................................21
5.4 Overview of options for torque supports and spacers for a flatmount frame................................................................24
5.5 Selecting and installing the correct torque support for a postmount frame.................................................................. 25
6. Storage and transport 27
6.1 Storing and transporting the Classified Powershift hub............................................................................................................. 27
7. Assembly and installation 28
7.1 What is included?.................................................................................................................................................................................................28
7.2 Replacing a wheel with a Classified Powershift hub..................................................................................................................... 28
7.3 Bluetooth® pairing (dropbar handlebar unit)......................................................................................................................................30
7.4 Bluetooth® pairing (flatbar handlebar unit)..........................................................................................................................................31
8. Initial use 32
8.1 Initial use of the dropbar handlebar unit.............................................................................................................................................. 32
8.2 Initial use of the flatbar handlebar unit................................................................................................................................................. 32
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Classified Powershift hub
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9. Operation 34
9.1 Operation...................................................................................................................................................................................................................34
10. Maintenance 35
10.1 Maintenance schedule...................................................................................................................................................................................... 35
10.2 Checking the Powershift hub.......................................................................................................................................................................35
10.3 Tools required.........................................................................................................................................................................................................35
10.4 Check the battery status of the thru axle........................................................................................................................................... 35
10.5 Check the battery status of the dropbar handlebar unit........................................................................................................... 36
10.6 Check the battery status of the flatbar handlebar unit...............................................................................................................37
10.7 Replacing the battery of the dropbar handlebar unit................................................................................................................... 37
10.8 Recharging the battery of the flatbar handlebar unit...................................................................................................................38
10.9 Recharging the battery of the smart thru axle.................................................................................................................................39
10.10 Cleaning the Classified Powershift hub................................................................................................................................................ 40
10.11 Troubleshooting....................................................................................................................................................................................................40
11. Recycling 44
11.1 Recycling the Classified Powershift hub.............................................................................................................................................. 44
12. Appendices 45
12.1 Warranty.....................................................................................................................................................................................................................45
12.2 EC Declaration.......................................................................................................................................................................................................45
12.3 FCC and ISED declaration..............................................................................................................................................................................45
12.4 ICASA label..............................................................................................................................................................................................................46
12.5 Spare parts...............................................................................................................................................................................................................46
Index 47
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Classified Powershift hub
1. Introduction
1.1 Symbols used
This user manual uses the following symbols:
TIP
Provides the user with suggestions and advice to perform a procedure more easily or conveniently.
NOTE
A general comment which may oer an increased economic utility.
ENVIRONMENT
Guidelines that must be followed when using hazardous substances and when recycling products and materials.
CAUTION
Indicates a hazardous situation which, if the safety instructions are not followed, may lead to minor or moderate
injury and/or damage to the product or the environment.
WARNING
Indicates a hazardous situation which, if the safety instructions are not followed, may lead to serious injury or
death, and/or serious damage to the product or the environment.
DANGER
Indicates a hazardous situation which, if the safety instructions are not followed, will lead to serious injury or
death.
1.2 Abbreviations
Abbreviation More details
O.L.D. Over-Lock-nut Dimension
The hub distance is measured from the outside of the end caps.
ITS Internal Torque Support
In the ITS version of the hub and thru axle, the frame must have a specific Classified insert on
the rear brake side. The hub supports the torque via the thru axle in the Classified insert. The
Classified insert must be provided by the manufacturer.
ETS External Torque Support
In the ETS version of the Powershift hub and smart thru axle, the torque is transmitted to the
frame via a Classified torque support.
1.3 Intended use
The product is a wirelessly shiftable 2 speed Powershift hub which can be integrated in road and gravel bikes and
mountain bikes.
The product may only be used on a bicycle:
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1. Introduction
1.1 Symbols used 5
Classified Powershift hub
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•with compatible chains. For optimal shifting performance, the following chains are recommended:
•Chains for cassettes with 11 speeds: Shimano CN-HG601-11, CN-HG701-11, CN-HG901-11, KMC X11, DLC11
•Chains for cassettes with 12 speeds: Shimano CN-M8100-12, CN-M7100-12, SRAM CN-FRC-D1, KMC X12, DLC12
•Chains for cassettes with 13 speeds: Campagnolo C13
Other chains may negatively aect shifting quality.
•combined with dropbar handlebars equipped with a hole for wiring near to the end. Example: PRO Vibe Alloy and
PRO Vibe Carbon
•combined with flatbar handlebars with outer diameter of 22.2 mm
•with brake discs
•with flatmount and postmount frames
•with a frame having an installation width of 142 mm or 148 mm for the rear wheel
•in ambient temperatures (while in use) between -15 °C and +50 °C
•compatible with the Classified handlebar switches
•with a frame equipped with internal torque support or using external torque support (which has been approved for
that specific frame)
WARNING
Requirements for a 142 mm hub:
•Front chain plate with at least 40 teeth for all applications
•Maximum 11-34T cassette for electric bicycles
•Maximum 11-40T cassette for non-electric bicycles
•Maximum 70 Nm mid-drive motor
WARNING
Requirements for a 148 mm hub:
•Front chain plate with at least 30 teeth for all applications
•Maximum 11-40T cassette for all applications
1.4 Prohibited use
It is prohibited to use the product for any other purpose than those indicated in this manual, the safety indications or
other safety documents accompanying the product.
Any modification to the product may aect its safety and warranty!
It is prohibited to use any other combinations than those described in the intended use.
It is prohibited to drill holes in the handlebar for the wiring. This will void the warranty and may lead to injuries or death.
It is prohibited to open the smart thru axle or the Powershift hub for any purpose not described in the maintenance
section.
It is prohibited to install parts on the product which have not been approved by Classified Cycling. These may:
•aect or prevent the operation of the product,
•endanger the safety of the user or other people,
•shorten the life of the product,
•void the compliance with the CE directives.
1. Introduction
61.4 Prohibited use
Classified Powershift hub
1.5 Type designation
The various Classified components are labelled with a serial number. The handlebar unit and the Powershift hub are also
marked with a QR code. Scan the QR code on the registration card in order to register the component.
Fig. 1: Dropbar handlebar unit label
Fig. 2: Flatbar handlebar unit label
Fig. 3: Smart thru axle label
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1. Introduction
1.5 Type designation 7
Classified Powershift hub
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Fig. 4: Powershift hub label
1. Introduction
81.5 Type designation
Classified Powershift hub
2. Safety
2.1 Safety precautions
CAUTION
Read the user manual before using the product! Retain this user manual for future reference. Also retain the
accessories and tools included for future use.
WARNING
Never open or disassemble the Classified Powershift hub. Damage to the Classified Powershift hub and serious
injuries may occur. Furthermore, the warranty will be voided.
WARNING
As well as the intended and prohibited use, the maintenance requirements must be complied with. Failure to
comply correctly may result in the Classified Powershift hub or the chain breaking. This may cause serious
injuries.
WARNING
The Classified Powershift hub can withstand riding in rainy weather conditions. However, do not submerge the
Classified Powershift hub in water and do not clean it using a high pressure cleaner. Damage to the Classified
Powershift hub may occur, leading to serious injuries as a result of defective operation.
2.2 Hazardous substances
The product contains:
•A replaceable button cell battery CR1632 (only in the dropbar handlebar unit)
•A rechargeable lithium-ion battery with a capacity of 320 mAh (in the smart thru axle)
•A rechargeable lithium-ion battery with a capacity of 40 mAh in the flatbar handlebar unit
The lubricant used to lubricate the chain, and hence indirectly lubricating the cassette, is a hazardous substance.
Carefully read the lubricant's safety instructions.
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2. Safety
2.1 Safety precautions 9
Classified Powershift hub
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3. Description
3.1 ITS and ETS
For each internal hub gear, the torque must be supported on the frame. There are 2 ways to do this for 142 mm hubs: ITS
and ETS. 148 mm hubs can only be combined with ETS.
ITS (Internal Torque Support)
In the ITS version of the hub and thru axle, the frame must have a specific Classified insert on the rear brake side. The
hub supports the torque via the smart thru axle in the Classified insert. The Classified insert must be provided by the
manufacturer.
ETS (External Torque Support)
In the ETS version of the Powershift hub and smart thru axle, the torque is transmitted to the frame via a Classified
torque support. The torque support must be chosen based on the frame type and brake type.
See also
Selecting and installing the correct torque support for a flatmount frame on page 21
Selecting and installing the correct torque support for a postmount frame on page 25
3.2 Part names
Fig. 5: Parts
3. Description
10 3.1 ITS and ETS
Altri manuali per POWERSHIFT HUB
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Indice
