CleanControlling CPS3 apex Manuale utente

You must read these operating instructions and all relevant documents before using the system.

Document Particle suction extraction system C|PS³

Item no.: 6006100

Operating instructions –English translation

Version V 1 / Date 06.12.2023

Other documents relevant for this product:

EC Declaration of Conformity for C|PS³ particle suction extraction system

EC Declaration of Conformity for FESTOOL mobile dust extractors

Original operating instructions –FESTOOL mobile dust extractor CTL MINI I, CTL MIDI I, CTL

MINI, CTL MIDI

CleanControlling GmbH

Gehrenstrasse 11 a

D-78576 Emmingen-Liptingen

Tel.: +49 (0)7465 929678-0 Fax: +49 (0)7465/929678-10

Website: www.cleancontrolling.com/en/ Email: info@cleancontrolling.de

Contents 
 
 
Particle suction extraction system / Item no.: 6006100 3 / 85 Date 06.12.2023 / Version 1 
 
Table of contents 
Basic safety instructions 5 
1. Obligation to instruct 5 
2. Conformity, guidelines and directives 6 
3. Safety symbols and representations used 6 
3.1. Warnings and warning signs 6 
3.2. Signal words 6 
3.3. Other symbols 7 
3.4. Mandatory symbols 7 
4. Operating instructions 7 
5. Designated use 7 
5.1. Obligation and liability 8 
5.2. Foreseeable misuse 9 
6. Risks involved in handling the system 9 
6.1. Electrical hazards 10 
6.2. Mechanical hazards 10 
6.3. Hazard due to noise 11 
6.4. Remaining hazards 11 
6.5. Fire fighting, preventive fire protection 11 
6.6. How to behave in case of danger and accidents 11 
6.7. Organizational measures 12 
6.8. Informal safety measure 12 
6.9. Training of staff 12 
6.10. Maintenance, servicing and fault repair 12 
6.11. Structural changes to the device 13 
6.12. Cleaning the device 13 
6.13. Noise from the device 13 
6.14. Decommissioning and disposing of the device 13 
6.15. Change of owner 14 
6.16. Guidelines for a safe work area 14 
7. Defective device 14 
8. Further use of components after suction extraction 15 
Description of the extraction principle 16 
1. Particle suction extraction with cyclone and filter unit (variant I) 17 
2. Particle suction extraction without cyclone unit, directly onto the filter unit 
(variant II) 18 
Structure 19 
1. Mobile trolley 19 
2. Mobile extractor REAR 20 
3. Particle suction extraction system without cyclone unit 21 
4. Particle suction extraction system with cyclone unit 22 
Device transport 23 
Initial operation 24 
1. Mobile trolley 24 
2. Suction unit 25 
3. Extraction system 29 
3.1. Initial operation with cyclone unit 30 
3.2. Initial operation without cyclone unit 32 

Contents 
 
 
Particle suction extraction system / Item no.: 6006100 4 / 85 Date 06.12.2023 / Version 1 
 
4. Switching on the device 33 
4.1. Connecting the remote control to the suction unit 33 
5. Reset on the remote control 34 
6. Deleting all saved Bluetooth connections of the suction unit 35 
Particle suction extraction process 36 
1. Screwing on or replacing the particle collection jar 36 
2. Attaching or replacing the particle trap 37 
3. Replacing or inserting the mesh filter 37 
4. Flushing the mesh filter 38 
5. Carrying out the particle suction extraction procedure 40 
6. Selecting the correct suction level 41 
7. Instructions on using the suction and brush nozzles 42 
8. Operating parameters 45 
Cleaning 46 
1. Cleaning with cleaning wire –dry cleaning 46 
1.1. Preparing cleaning equipment and cleaning 46 
1.2. Cleaning hoses 49 
1.3. Cleaning the nozzles 51 
1.4. Cleaning the system 52 
1.5. Wet cleaning 55 
2. Determining the blank value after cleaning 57 
2.1. Determining the blank value with or without the prefilter 58 
2.2. Determining the blank value 59 
Operation with control system 60 
1. Function keys 60 
2. F1 –Settings menu 61 
3. F3 –Suction unit control panel 63 
4. F2 –Blank value 64 
5. F4 –Qualification test 65 
6. F6 –Analysis 69 
7. Fault messages 72 
7.1. Fault message 1 –Select power level 72 
7.2. Fault message 2 –Failure to maintain the operating point 73 
7.3. Fault message 3 –Empty suction unit liquid container 74 
Maintenance 75 
1. Changing the suction unit filter and emptying the dirt (water) container 75 
2. Software update 76 
2.1. Preparing the installation media 76 
2.2. Preparing the installation medium for the control system 76 
2.3. Preparing the installation medium for the HMI panel 77 
2.4. Installing the firmware updates 77 
2.5. Installing the firmware update for the HMI panel 77 
3. Installing the firmware update for the control system 81 
Scope of delivery/equipment 83 

Particle suction extraction system / Item no.: 6006100 5 / 85 Date 06.12.2023 / Version 1

1. Basic safety instructions

These operating instructions contain important information on the safe and proper use of the

device. Observance of these instructions helps to

•avoid hazards,

•reduce repair costs,

•minimize downtimes, and

•increase the reliability and service life of the device.

CleanControlling GmbH accepts no liability if errors, damage, operational breakdowns and

resulting production downtimes occur due to non-observance of these operating instructions. The

operating instructions comply with the European Machinery Directive 2006/42/EC and DIN EN

ISO 12100 Parts 1 and 2. The operating instructions are part of the device and are included in the

scope of delivery of the device documentation. At the time of handover, the documentation

corresponds to the latest device version at the time of delivery.

The contents of the operating instructions must be read, understood, and observed in every

respect by every person responsible. This applies in particular to safety instructions that are

specially marked in the operating instructions.

In addition to the operating instructions and the local obligatory regulations for accident prevention

at the place of use, the generally recognized technical rules for safety-conscious and professional

work must also be observed. CleanControlling GmbH reserves the right to make technical

modifications that are necessary to improve the device. Therefore, deviations from the contents

or the illustrations in the operating instructions are possible.

1.1. Obligation to instruct

All persons who work on and with the device and are responsible for the device must read and

understand these operating instructions and must comply with all points in the instructions.

CleanControlling GmbH does not accept any liability or warranty for any damage caused by staff

who have received inadequate instructions or who have not received any instructions, as well as

in case of changes to the system that do not comply with the specified requirements.

Particle suction extraction system / Item no.: 6006100 6 / 85 Date 06.12.2023 / Version 1

1.2. Conformity, guidelines and directives

The device and its components, modules and assembly groupscomply individually and as a whole

with the current applicable safety standards as specified in European Union CE Directives (see

the enclosed EC Declaration of Conformity).

1.3. Safety symbols and representations used

The symbols used, if standardized, comply with the accident prevention regulation BGV A8 and

DIN 4844-2.

1.3.1. Warnings and warning signs

Warnings refer to an immediate danger and appear before an action at the beginning of each

chapter. In addition, warning signs are placed at various places on the device. They have the

following meanings:

Possible imminent danger to the life and health

of persons. Non-observance of these

instructions may result in severe adverse

health effects, including life-threatening injuries.

1.3.2. Signal words

Signal words are used in conjunction with safety warning symbolsto highlight warnings. The three

signal words WARNING, CAUTION and NOTICE used in these instructions indicate possible

injury or damage to equipment. The defined signal words indicate the risk level of the hazard. It is

absolutely necessary to observe the measures described to avoid the hazards. The signal words

may also precede the main text and have the following meanings:

A WARNING refers to a potential danger which can cause serious injuries or

even death if not avoided.

CAUTION refers to a potential danger which can cause slight injuries if not

avoided.

The word NOTICE indicates a potential danger which can cause damage to

the device.

Particle suction extraction system / Item no.: 6006100 7 / 85 Date 06.12.2023 / Version 1

1.3.3. Other symbols

The following symbols are also used:

The text next to this symbol provides additional important information.

This symbol requires you to take action.

•This symbol is a bullet point for lists.

1.3.4. Mandatory symbols

Mandatory instructions and symbols are used within warning symbols or precede highly important

points in the main text. They have the following meanings:

Obligation to behave in a certain way or to

perform an activity for the safe handling of the

device in order to avoid material damage.

“Observe instructions”

1.4. Operating instructions

Information on the operation of the system consists of an info pictogram and a verbal

instruction

Only trained staffmay operatethe particle suction extraction system. Themanufacturer or persons

authorized by the manufacturer to provide training will give training on the device's use.

Persons whose ability toreact is affected bydrugs, alcohol, medicationor similar must not operate

the particle suction extraction system. Region-specific age regulations must be observed.

1.5. Designated use

The device is used to suction and extract particles in line with the requirements for particle suction

extraction.

Any other use other than the one described above is forbidden since improper use could cause a

threat to life and physical well-being.

Particle suction extraction system / Item no.: 6006100 8 / 85 Date 06.12.2023 / Version 1

The suction unit or its suction hose may only be used in combination with the

particle suction extraction system. To ensure the operational safety of the

system, it may only be operated in accordance with its intended use and in a

perfectly safe condition. Dangers may occur if the device is not used as

intended.

The components of the current system configuration are listed in Appendix IV Data sheets of the

installed components. The operating conditions and operating parameters defined in the appendix

must be strictly observed.

Intended use also includes:

•Observance of all information in these operating instructions and in the manufacturer's

documentation for the components

•Regular cleaning of the system

•Compliance with inspection & maintenance cycles Use of original parts only

1.5.1. Obligation and liability

This particle suction extraction system has been built to state-of-the-art standards and in line with

established safety regulations. However, using the device may possibly pose a threat to life and

physical well-being for the user or third parties or adversely affect the device or other assets.

The device must be used for its designatedpurpose only. Any faults which could jeopardize safety

must be rectified immediately.

Our General Terms and Conditions of Sale and Delivery apply to the warranty and liability.

Warranty and liability claims for personal injuries and material damage are excluded if they are

caused by one or more of the following:

•Use of the device not in accordance with its intended use.

•Improper installation, initial operation, operation, and maintenance of the device.

•Operation of the device with defective safety devices or improperly installed or non-

functioning safety and protective devices.

•Non-observance of the instructions in the operating instructions regarding transport,

installation, initial operation, operation, maintenance, and setup of the device.

Particle suction extraction system / Item no.: 6006100 9 / 85 Date 06.12.2023 / Version 1

•Unauthorized structural changes to the device.

•Unauthorized modification of the operating parameters.

•Insufficient monitoring of device parts that are subject to wear.

•Improperly performed repairs and force majeure.

1.5.2. Foreseeable misuse

Any use other than that specified under “Intended use” or which goes beyond this is considered

improper use and is prohibited.

The operator bears sole responsibility for damage resulting from improper use. The manufacturer

assumes no liability whatsoever. The risk is borne solely by the operator.

Non-intended uses include:

•Work with modified operating parameters

•Unauthorized retrofits or modifications

•Use of spare and wear parts or auxiliary materials not approved by the manufacturer

•Violations of wastewater and environmental regulations at the operating site of the system

•Use of media and water qualities other than those defined

•Processing explosive materials

•Operating the system in an explosive atmosphere

1.6. Risks involved in handling the system

The C|PS³ has been built according to the current state-of-the-art standards and in line with

established safety regulations. Nevertheless, risks and impairments to life and limb of the

operators or third parties, to the system itself or to other material assets may occur during the use

of the system.

The prerequisite for safe handling and trouble-free operation is knowledge of the safety

instructions and safety regulations.

Particle suction extraction system / Item no.: 6006100 10 / 85 Date 06.12.2023 / Version 1

1.6.1. Electrical hazards

When working on the electrical equipment, danger to life exists due to electrical

voltage.

Caution –ESD-protected area: Observe preventive measures when handling

components susceptible to damage from electrostatic discharge.

Risk of damage to ESDS. Do not place any electronic components or assembly

groups on this surface! This warning symbol warns against damage to ESDS if they

are placed on labeled surfaces.

Work on the electrical equipment may only be carried out by qualified electricians.

The qualified electricians working on the system must be informed about the

power supply to the system, its disconnection options and about the procedural

instructions in accordance with the DGUV Regulation 3.

The integrity of the system's electrical equipment must be checked regularly; if

necessary, damaged parts must be replaced immediately and professionally.

Switch cabinets and control units must always be locked. Access is only allowed

to authorized personnel with a key or tool.

1.6.2. Mechanical hazards

The sharp edges of the sheets pose a risk of injury.

Cut-resistant protective gloves must be worn during cleaning work.

Wear the prescribed protective equipment, consisting of safety shoes, at all times

when working on the system.

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