Cleco LiveWire P1891E Manuale utente

For additional product information visit our website at http://www.apextoolgroup.com

47BA…B…

Cordless EC tool

Instruction Manual

P1891E/EN

2014-02

2 P1891E/EN 2014-02 1891a-enu_deckblatt.fm, 25.04.2014

Disclaimer:

Apex Tool Group reserves the right to modify, supplement or improve this document or the product without

prior notice. This document may not be reproduced in whole or in part in any way, shape or form, or copied

to another natural or machine-readable language or to a data carrier, whether electronic, mechanical, opti-

cal or otherwise, without the express permission of Apex Tool Group.

Notes on this Instruction Manual

This instruction manual is the – Translation of Original Instruction Manual – and is intended for any persons

working with this tool without carrying out programming work.

The instruction manual has the following purposes:

• provides important instructions for safe and effective operation.

• describes the function and operation of the cordless EC tool.

• It serves as a reference work for technical data, service intervals

and spare part orders.

• It points out options.

LiveWire 1: Nomenclature 47BA(…)

47B A……B………

Series Lock device

47 – Pin

B– Ball1)

1) upon request

Energy

B– Battery / PM48 Output drive

AM3 – Square 3/8"

Tool style P4 – Square 1/2" (pin)

A– Angle

Max. torque

Property 1 (Data Transmission) 15 – 15 Nm

– IrDA 21 – 21 Nm

R – RF868 MHz 28 – 28 Nm

X – WLAN: 2.4 GHz 35 – 35 Nm

Y – WLAN: dual band 2.4 GHz, 5 GHz 50 – 50 Nm

Z – RF15.4: IEEE 802.15.4 70 – 70 Nm

90 - 90 Nm

Peripheral equipment

S – Barcode scanner Power supply

P – Platform B– 26–48 V max.

– None

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LiveWire 2: Nomenclature 47BA(…)L

Symbols in the text:

Symbols in graphics:

47 B A … P B … AM3 … L

Series Tool Series

47 L – LiveWire 2

Energy Lock device

B– Battery / PM48 – Pin

B– Ball1)

1) upon request

Tool style

A– Angle Output drive

AM3 – Square 3/8"

Property 1 (Data Transmission)

Y – WLAN: dual band 2.4 GHz, Max. torque

15 – 15 Nm

Peripheral equipment 21 – 21 Nm

P – Platform 28 – 28 Nm

35 – 35 Nm

50 – 50 Nm

Power supply

B– 26–48 V max.

47BA(…) stands for all versions of the cordless EC tool/LiveWire 1 described here.

47BA(...)L stands for all versions of the cordless EC tool/LiveWire 2 described here.

EV stands for all versions of the power supply described here: Battery pack or Power module.

LMC stands for the LiveWire Memory Chip memory module

 identifies instructions to be followed.

• identifies lists.

italics Indicates menu items such as Diagnostics in software descriptions

<…> Identifies elements that have to be selected or deselected, such as push buttons or check

boxes, i.e. <F5>

Courier Indicates the name of paths and files, e.g. setup.exe

\ A backslash between two names indicates the selection of an item from

the menu, e.g. file \ print

identifies movement in one direction.

identifies function and force.

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P1891E-ENU_2014-02_47BA-BIVZ.fm, 25.04.2014 P1891E/EN 2014-02 5

Contents

1 Safety 7

1.1 Warnings and notes.............................................................................. 7

1.2 Basic requirements for safe working practices..................................... 8

1.3 Operator training................................................................................... 8

1.4 Personal protective equipment............................................................. 8

1.5 Designated use..................................................................................... 9

1.6 Norms / Standards................................................................................ 9

1.7 Noise and vibration............................................................................... 9

2 Items supplied, transport and storage 10

2.1 Items supplied..................................................................................... 10

2.2 Transport ............................................................................................ 10

2.3 Storage ............................................................................................... 10

3 Product description 11

3.1 General description............................................................................. 11

3.2 Operation and functional elements..................................................... 12

4 Accessories 17

5 Before initial operation 18

5.1 Use of reaction bar ............................................................................. 18

5.2 Setting up tool holder.......................................................................... 18

5.3 Ambient conditions ............................................................................. 18

5.4 Charge battery pack ........................................................................... 18

5.5 Changing LMC ................................................................................ 19

5.6 Activating scanner/TAG...................................................................... 20

6 Initial operation 20

6.1 Carrying out rundown ......................................................................... 20

6.2 Operating status ................................................................................. 21

7LCDdisplay 23

7.1 Result display ..................................................................................... 23

7.2 Status display...................................................................................... 24

7.3 Operating menu.................................................................................. 27

7.4 System error messages ................................................................... 40

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8 Servicing 43

8.1 Cleaning instructions .......................................................................... 43

8.2 Service schedule ................................................................................ 43

8.3 Lubricants........................................................................................... 44

8.4 Disassembling gear .......................................................................... 45

8.5 Removing angle attachment 935313.................................................. 46

8.6 Installing angle attachment 935313.................................................... 47

9 Troubleshooting 49

9.1 Reset tool............................................................................................ 58

10 Spare parts 59

10.1 Gearing (15 Nm – 50 Nm) + angle attachment................................... 60

10.2 Gearing (70 Nm / 90 Nm) + angle attachment.................................... 62

10.3 Angle attachment 935313 AM3 with pin lock (15 Nm – 28 Nm)

Angle attachment 941568 AM3B with ball lock (15 Nm – 28 Nm)...... 64

10.4 Angle attachment 525943 AM3 with pin lock (35 Nm – 50 Nm)

Angle attachment 541174 AM3B with ball lock (35 Nm – 50 Nm) ...... 66

10.5 Angle attachment 937776PT P4 with pin lock (70 Nm/90 Nm)........... 68

10.6 Angle attachment 937779PT P4B with ball lock (70 Nm/90 Nm) ....... 68

10.7 Use with reaction bar 1/2" hexagonal................................................. 69

10.8 Tool holder.......................................................................................... 70

11 Technical data 73

11.1 LiveWire 1: Dimensions 47BA(…) in mm ........................................... 73

11.2 LiveWire 2: Dimensions 47BAYPB(…)L (mm).................................... 77

11.3 Dimension of tool holder 935290 / 935395 (optional)......................... 78

11.4 Dimension of tool holder 935999 / 935998 (optional)......................... 78

11.5 LiveWire 1: Performance data 47BA(…) ........................................... 79

11.6 LiveWire 2: Performance data 47BAYPB(…)L ................................... 81

11.7 Electrical Data..................................................................................... 81

12 Service 85

12.1 Recalibration....................................................................................... 86

13 Disposal 86

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Safety 1

1Safety

1.1 Warnings and notes

Warning notes are identified by a signal word and a pictogram:

• The signal word describes the severity and the probability of the impending danger.

• The pictogram describes the type of danger.

WARNING! Potentially hazardous situation for personal health and safety.

If this warning is not observed, death or serious injury may occur.

CAUTION! Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or

property and environmental damage. If this warning is not observed, injuries, property or environmental

damage may occur.

Class 2 laser product

Class 2 laser scanners use a laser diode that produces a low-power visible light beam that is comparable to

a very bright source of light, such as the sun.

Do not look into the laser beam when the laser is on.

Doing so can cause damage to the eyes.

General notes

include parameter set tips and useful information but no hazard warnings.

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Safety

1.2 Basic requirements for safe working practices

You should read all instructions.

Failure to observe the instructions below may result in electric shock, fire and serious injuries.

1.3 Operator training

All operators must be trained and experienced before operating the 47BA.

The 47BA may only be repaired by authorized technicians.

1.4 Personal protective equipment

When working

CAUTION! Workstation

Ensure that there is enough space at the workstation.

Keep the work area clean.

Electrical safety

47BA against moisture. Operate the tool indoors only (IP40).

Follow the safety instructions printed on the accupack and charger.

47BA with Cleco power supply.

Do not open the accupack .

Safety of persons

Ensure a secure standing position. Maintain balance.

Makes sure the power supply is correctly located before commissioning the 47BA.

47BA tightly in the hand – be prepared for high short-term reaction torques.

Always use a reaction bar for applications in restricted space and torques over 68 Nm. This prevents

injuries to the hands.

47BA Only place in the tool holder provided, see 10.8 Tool holder, page 70 – avoid unintentional com-

missioning.

Do not look into the laser beam of tools with built-in barcode scanners.

Follow generally valid and local safety and accident prevention rules.

Safe working with and around fastening tools

Socket inserts sockets for visible damage and cracks.

Replace damaged Socket insertsimmediately.

Disconnect from the power supply before changing the Socket inserts, 47BA.

Only use Socket inserts for machine-controlled fastening tools.

Socket inserts to the screw head at an angle.

Make sure that the Socket inserts are securely inserted.

Danger of injury by being wound up in and caught by machinery

Do not wear gloves.

Wear close-fitting clothing.

Wear a hairnet.

Do not wear jewelry.

Risk of injury due to metal splinters flying around

Wear protective goggles.

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Safety 1

1.5 Designated use

The 47BA is designed exclusively for fastening and releasing threaded fasteners.

The communication with the controller is allowed only over the following interface ports:

Do not use it in areas where there is a risk of explosion.

Do not open it or modify it structurally.

Only use with accessory parts which are approved by the manufacturer

(see 4 Accessories, page 17).

Do not use as a hammer or for re-bending.

1.6 Norms / Standards

It is mandatory that national, state and local codes and standards be followed.

Other type-specific standards, see 11 Technical data, page 73.

1.6.1 FCC conformity

This device complies with Part 15 of the FCC Rules. Operation satisfies the following two prerequisites: (1)

the device does not cause any impermissible failure, and (2) the device accepts failure, including failures

which cause unwanted operation of the device.

Changes or modifications not expressly approved by the party responsible for compliance could void the

user's authority to operate the equipment.

1.6.2 Canada conformity

Operation satisfies the following two prerequisites: (1) the device does not cause any impermissible failure,

and (2) the device accepts failure, including failures which cause unwanted operation of the device.

1.6.3 EMC

Industrial environment EMC limit class A.

The tool complies with the following EMC standards:

DIN EN 61000-6-4 Emitted interference

DIN EN 61000-6-2 Interference immunity

DIN EN 60601-1-2

1.7 Noise and vibration

Emissions sound pressure (i.e. noise) level Lp < 68 dB(A) free running (i.e. without load) complies with

DIN EN ISO 60745:2010-01.

The vibration values < 2.5 m/s² are in accordance with DIN EN ISO 20643:2005-03

Types Communications

All IrDA interface port of the tool holder, order no. 935290

47BAR(…) RF868 MHz

47BAX(…) WLAN standard IEEE 802.11b WEP, WPA/WPA2

47BAY(…) WLAN standard IEEE 802.11a/b/g WEP, WPA(2), LEAP, PEAP

47BAZ(…) WPAN standard IEEE 802.15.4

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Items supplied, transport and storage

2 Items supplied, transport and storage

2.1 Items supplied

Check shipment for transit damage and ensure that all items have been supplied:

1 47BA

1 This instruction manual

1 Declaration of Conformity

1 Factory test certificate for transducers

1 Machine Capability Analysis (MCA)

2.2 Transport

47BA in the original packaging. The packing is recyclable.

2.3 Storage

For short-term storage and for protection against damage.

47BA in the tool holder.

For storage longer than 100 hours

Disconnect the battery pack from the 47BA.

The battery pack is discharged by the electronics integrated in the tool.

Object Time period Storage tempera-

ture

47BA without power

supply No guideline -25 °C to +40 °C

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