Cornelius P/N 620037008 Manuale utente

IMI CORNELIUS INC. 2004

March 2, 2004

630460064INS

1Rev A

IMI CORNELIUS INC gOne Cornelius Place gAnoka, MN 55303-6234

Telephone (800) 238-3600 Facsimile (800) 535-4321

INSTALLATION INSTRUCTIONS, BIN STAT KIT, P/N 630000408

These Bin Stat kits apply to all “I” Series Ice makers

Table 1. Loose–Shipped Parts

Item No. Part No. Name Qty.

1 630900413 Spacer, Hex 5/8” Long x 8–32 SS 1

2 70894 Screw MA 08–32 TRPH 24 SS 1

3 51348 Spacer 1

4 630000413 Thermostat Asy 1

5 620037008 Bin Stat Support 1

6 630460064INS Installation Instruction, Thermostat 1

7 168833002 Washer SR 4W SS E#8 1

1. Disconnect power.

2. Remove front cover of the unit and the electrical box cover plate.

3. Carefully insert the coiled capillary tube through the bottom hole in the electrical box where the elec-

trical wires are coming through (see Figure 4).

4. If there is not a hole already in the chassis base, drill a ½” hole in the chassis base as indicated in

Figure 3.

5. Straighten approximately 12” of cap tube to go through hole. Re–coil the remainder. Do not disturb

coiled end.

6. Insert the “1/4” diameter wire form support into the coiled end of capillary tube and insert the assem-

bly through the hole in the chassis base. Route capillary tube to follow support as closely as pos-

sible.

7. Remove the 8–32 nut (closest to the ½” DIA hole) that holds the compartment wall to the base. The

adapter kits that have a single level, adapter kits P/N’s 02390, 630200153, 08006, 02388, 08004,

630000191 and 08010) require a 7/8” high spacer be used to mount the binstat support. Thread the

8–32 x 5/8” hex spacer on to the compartment stud. Then fasten the thermostat support to the hex

spacer using the ¼” high plastic spacer, #8 flat washer and 8–32 x ¾” long phil. head screw. The

spacers are not to be used on the elevated adapter kits. Refer to Figure 2.

8. Any excess capillary tubing must be pulled back into the compressor compartment to prevent ice

from damaging it during dispenser operation.

9. Seal ½” diameter hole with sealant (RTV).

IMI CORNELIUS INC. 2004

March 2, 2004

630460064INS

2Rev A

10. To mount bin thermostat in electrical box:

A. Clean the mounting area by rubbing briskly with Scotch Brite pad (see Figure 4 for location).

B. Wipe down the cleaned area with rubbing alcohol and let dry.

C. Pull paper strip off of double sided tape on thermostat mounting bracket.

D. Being sure that bin thermostat is facing the correct direction, (see Figure 4) affix the thermostat

in the electrical box. Press firmly down on the mounting bracket to bound the tape.

11. Connect the bin thermostat lead to the circuit board (see Figure 1).

12. Turn bin stat adjustment screw clockwise until it stops. Then turn it counterclockwise 1/8 of a turn.

13. Reinstall the front cover of the electrical box and the ice machine and reconnect the power. Verify

that the Bin Stat is working by holding ice on the coiled bare capillary tube. The bin stat will allow the

ice machine cycle to complete and harvest ice. Then the ice machine will shut down. Remove the ice

from the capillary tube and warm the tube with hand heat. The ice machine should start in approxi-

mately 60 seconds.

Processor

Figure 1

SW4–2 ON

SW4–3 ON

BE CONNECTED TO J4 AND

6 CURTAIN SWITCH MUST

DUAL CURTAINS

SW4–1 OFF

J5,J6, OR J7.

ON OFF DUMP EVERY THIRD HARVEST

OFF ON DUMP EVERY SEVENTH HARVEST

ON ON FLAKER

OFF OFF DUMP EVERY HARVEST (FACTORY SETTING)

DUE TO UPGRADING OF CIRCUIT BOARD

NOTE LOCATION OF SENSORS AND WIRE

CONNECTIONS ON NEW BOARD.

FOLLOW SETTINGS #1–#4 FOR HARVEST SETTINGS.

FOLLOW SETTINGS #5–#7 FOR NUMBER OF CURTAINS.

36430001

(Manufacturing Date)

S3–2

Error

SINGLE CURTAIN

SW4–1 ON

SW4–2 ON

SW4–3 ON

5 CURTAIN SWITCH CONNECTED

TO ANY BIN CONNECTOR (J4–J7).

SW4

S3–2

Off

1 2

Off

1On

2 3

S3–1

Off

TOP TWO PINS OF STACKING

PLUG BIN THERMOSTAT ON

DUMP CYCLE

DIP SWITCH

WATER CURTAIN

CABLE PLUG S3–1 S3–2

Switches

Bin

Curtain

Switch

Selection

Com

Out

In Stack

312

Off

Thickness

Bridge

Suction line

Sensor

pot. Manual

S3–1

Harvest/Test

Micro

Off

Switch

S3–2S3–11

Off

On External Error

LED Connection

#6 BL Condenser Fan

BE CONNECTED TO J4,J5,J6, AND J7.

7 CURTAIN SWITCH MUST

SW4–1 OFF

SW4–2 OFF

SW4–3 OFF

FOUR CURTAINS

Comp.

Triac

Transformer

Cond.

Valve

Dump

Water

Valve

Fan

Gas

Hot

Cond.

Triac

#2 RD L2

#1 BR L1

#3 RD Hot Gas

#7 YL Water Pump

#5 BL P.S.

#4 BL

IMI CORNELIUS INC. 2004

March 2, 2004

630460064INS

3Rev A

IMI CORNELIUS INC. 2004

March 2, 2004

630460064INS

4Rev A

1/4 SPACER

FIGURE 2

8–32 X 3/4 PHMS

5/8 SPACER

8–32 NUT (PART OF ICEMAKER)

WASHER

620037008, BIN STAT SUPT

620037008, BIN STAT SUPT.

BIN STAT SUPT ASY FOR ALL

ELEVATED ADAPTOR LID KITS

CAPILLARY ASY

CAPILLARY TUBE

ICEMAKER E-BOX

ELEVATED

ADAPTOR KIT

SINGLE LEVEL

ADAPTOR KIT

COIL CAPILLARY TUBE

AROUND BIN STAT SUPT

8–32 STUD (PART OF ICEMAKER)

BIN STAT SUPT ASY FOR

SINGLE LEVEL ADAPTOR KIT NO:

02388, 08004,630000191, 02390,

630200153, 08006, & 08010

IMI CORNELIUS INC. 2004

March 2, 2004

630460064INS

5Rev A

OF UNIT WITHOUT COVER.

* DIMENSION IS FROM FRONT

TOP VIEW OF 1230 CHASSIS PLATE

RIGHT HAND LINER

LEFT HAND LINER

ICE

DROP

ZONE

ICE

ZONE

DROP

ZONE

ICE

ZONE

DROP

ICE

4.25*

1.50

15.41

1/2”DRILL

ELECTRICAL BOX ASY CLEAN MOUNTING AREA WITH

SCOTCH BRITE PAD,

THEN WIPE AREA DOWN WITH

RUBBING ALCOHOL AND LET DRY

THERMOSTAT KIT ASY

630000408

COIL

Figure 4

TO CHASSIS

PLATE

Figure 3

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