Craftsman 919.724320 Manuale utente

Owner’s Manual

Permanently Lubricated

Single Stage

Portable

AIR COMPRESSOR

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

• Repair Parts

Model No.

919.724320

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sold by Sears Canada, Inc. Toronto, Ont. M5B 2B8

D24544 Rev. 2 8/19/02

2- ENG

D24544

FULL ONE YEAR WARRANTY ON AIR COMPRESSORS

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

SERVICE CENTER THROUGHOUT CANADA AND SEARS WILL REPAIR IT,

FREE OF CHARGE.

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days (90) from the date of purchase.

This Craftsman Air Compressor warranty gives you specific legal rights and

you may have other rights which vary from province to province.

Sears Canada, Inc., Toronto, Ont. M5B 2B8

TABLE OF CONTENTS

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-15

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17

SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-23

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-27

HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

WARRANTY

3- ENG D24544

SPECIFICATION CHART

Model No. 919-724320

Max. Developed HP 6

Bore 2.375"

Stroke 1.35"

Voltage-Single Phase 120

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 30

Approx. Cut-In 120

Approx. Cut-out 150

SCFM @ 40 psig 7.8

SCFM @ 90 psig 5.5

SAFETY GUIDELINES - DEFINITIONS

Indicates an imminent-

ly hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous situ-

ation which, if not avoided, may

result in property damage.

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you rec-

ognize this information, we use the symbols below. Please read the manual and pay attention to these

sections.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding, drilling, and other con-

struction activities contains chemicals known (to the State of California) to cause

cancer, birth defects or other reproductive harm. Some example of these chemicals are:

●lead from lead-based paints

●crystalline silica from bricks and cement and other masonry products

●arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of per-

sonal injury.

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARN-

INGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

4- ENG

D24544

RISK OF EXPLOSION OR FIRE

ALWAYS OPERATE THE COMPRESSOR IN A

WELL VENTILATED AREA FREE OF COM-

BUSTIBLE MATERIALS, GASOLINE OR SOL-

VENT VAPORS.

IF SPRAYING FLAMMABLE MATERIALS,

LOCATE COMPRESSOR AT LEAST 20 FEET

AWAY FROM SPRAY AREA. AN ADDITIONAL

LENGTH OF HOSE MAY BE REQUIRED.

STORE FLAMMABLE MATERIALS IN A

SECURE LOCATION AWAY FROM COMPRES-

SOR.

NEVER PLACE OBJECTS AGAINST OR ON

TOP OF COMPRESSOR. OPERATE COM-

PRESSOR IN AN OPEN AREA AT LEAST 12

INCHES AWAY FROM ANY WALL OR

OBSTRUCTION THAT WOULD RESTRICT THE

FLOW OF FRESH AIR TO THE VENTILATION

OPENINGS.

OPERATE COMPRESSOR IN A CLEAN, DRY,

WELL VENTILATED AREA. DO NOT OPERATE

UNIT INDOORS OR IN ANY CONFINED AREA.

ALWAYS REMAIN IN ATTENDANCE WITH THE

PRODUCT WHEN IT IS OPERATING.

ALWAYS DISCONNECT ELECTRICAL POWER

BY MOVING PRESSURE SWITCH LEVER TO

THE OFF POSITION AND DRAIN TANK DAILY

OR AFTER EACH USE.

HOW TO PREVENT IT

IT IS NORMAL FOR ELECTRICAL CONTACTS

WITHIN THE MOTOR AND PRESSURE SWITCH

TO SPARK.

IF ELECTRICAL SPARKS FROM COMPRES-

SOR COME INTO CONTACT WITH FLAMMA-

BLE VAPORS, THEY MAY IGNITE, CAUSING

FIRE OR EXPLOSION.

RESTRICTING ANY OF THE COMPRESSOR

VENTILATION OPENINGS WILL CAUSE SERI-

OUS OVERHEATING AND COULD CAUSE

FIRE.

UNATTENDED OPERATION OF THIS PROD-

UCT COULD RESULT IN PERSONAL INJURY

OR PROPERTY DAMAGE. TO REDUCE THE

RISK OF FIRE, DO NOT ALLOW THE COM-

PRESSOR TO OPERATE UNATTENDED.

WHAT CAN HAPPEN

HAZARD

5- ENG D24544

RISK OF BURSTING

AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE

TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROP-

ERTY DAMAGE OR SERIOUS INJURY.

HOW TO PREVENT IT

WHAT CAN HAPPEN

DRAIN TANK DAILY OR AFTER EACH USE. IF

TANK DEVELOPS A LEAK, REPLACE IT IMMEDI-

ATELY WITH A NEW TANK OR REPLACE THE

ENTIRE COMPRESSOR.

NEVER DRILL INTO, WELD, OR MAKE ANY

MODIFICATIONS TO THE TANK OR ITS

ATTACHMENTS.

THE TANK IS DESIGNED TO WITHSTAND SPE-

CIFIC OPERATING PRESSURES. NEVER MAKE

ADJUSTMENTS OR PARTS SUBSTITUTIONS

TO ALTER THE FACTORY SET OPERATING

PRESSURES.

FOR ESSENTIAL CONTROL OF AIR

PRESSURE,YOU MUST INSTALL A PRESSURE

REGULATOR AND PRESSURE GAUGE TO THE

AIR OUTLET (IF NOT EQUIPPED) OF YOUR

COMPRESSOR. FOLLOW THE EQUIPMENT

MANUFACTURERS RECOMMENDATION AND

NEVER EXCEED THE MAXIMUM ALLOWABLE

PRESSURE RATING OF ATTACHMENTS. NEVER

USE COMPRESSOR TO INFLATE SMALL LOW-

PRESSURE OBJECTS SUCH AS CHILDREN’S

TOYS, FOOTBALLS, BASKETBALLS, ETC.

1. FAILURE TO PROPERLY DRAIN CON-

DENSED WATER FROM THE TANK,

CAUSING RUST AND THINNING OF

THE STEEL TANK.

2. MODIFICATIONS OR ATTEMPTED

REPAIRS TO THE TANK.

3. UNAUTHORIZED MODIFICATIONS TO

THE UNLOADER VALVE, SAFETY

VALVE, OR ANY OTHER COMPONENTS

WHICH CONTROL TANK PRESSURE.

4. EXCESSIVE VIBRATION CAN WEAKEN

THE AIR TANK AND CAUSE RUPTURE

OR EXPLOSION.

ATTACHMENTS & ACCESSORIES:

EXCEEDING THE PRESSURE RATING OF AIR

TOOLS, SPRAY GUNS, AIR OPERATED

ACCESSORIES, TIRES AND OTHER INFLATA-

BLES CAN CAUSE THEM TO EXPLODE OR

FLY APART, AND COULD RESULT IN SERIOUS

INJURY.

RISK FROM FLYING OBJECTS

HOW TO PREVENT IT

WHAT CAN HAPPEN

THE COMPRESSED AIR STREAM CAN CAUSE

SOFT TISSUE DAMAGE TO EXPOSED SKIN

AND CAN PROPEL DIRT, CHIPS, LOOSE PAR-

TICLES AND SMALL OBJECTS AT HIGH

SPEED, RESULTING IN PROPERTY DAMAGE

OR PERSONAL INJURY.

ALWAYS WEAR ANSI Z87.1 APPROVED SAFE-

TY GLASSES WITH SIDE SHIELDS WHEN

USING THE COMPRESSOR.

NEVER POINT ANY NOZZLE OR SPRAYER

TOWARD ANY PART OF THE BODY OR AT

OTHER PEOPLE OR ANIMALS.

ALWAYS TURN THE COMPRESSOR OFF AND

BLEED PRESSURE FROM THE AIR HOSE AND

TANK BEFORE ATTEMPTING MAINTENANCE,

ATTACHING TOOLS OR ACCESSORIES.

HAZARD

6- ENG

D24544

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK TO BREATHING

AIR OBTAINED DIRECTLY FROM THE COM-

PRESSOR SHOULD NEVER BE USED TO SUP-

PLY AIR FOR HUMAN CONSUMPTION. IN

ORDER TO USE AIR PRODUCED BY THIS COM-

PRESSOR FOR BREATHING, SUITABLE FIL-

TERS AND IN-LINE SAFETY EQUIPMENT

MUST BE PROPERLY INSTALLED. IN-LINE FIL-

TERS AND SAFETY EQUIPMENT USED IN

CONJUNCTION WITH THE COMPRESSOR

MUST BE CAPABLE OF TREATING AIR TO ALL

APPLICABLE LOCAL AND FEDERAL CODES

PRIOR TO HUMAN CONSUMPTION.

WORK IN AN AREA WITH GOOD CROSS-VEN-

TILATION. READ AND FOLLOW THE SAFETY

INSTRUCTIONS PROVIDED ON THE LABEL OR

SAFETY DATA SHEETS FOR THE MATERIAL

YOU ARE SPRAYING. USE A NIOSH/MSHA

APPROVED RESPIRATOR DESIGNED FOR USE

WITH YOUR SPECIFIC APPLICATION.

THE COMPRESSED AIR DIRECTLY FROM

YOUR COMPRESSOR IS NOT SAFE FOR

BREATHING. THE AIR STREAM MAY CON-

TAIN CARBON MONOXIDE, TOXIC VAPORS,

OR SOLID PARTICLES FROM THE TANK.

BREATHING THESE CONTAMINANTS CAN

CAUSE SERIOUS INJURY OR DEATH.

SPRAYED MATERIALS SUCH AS PAINT, PAINT

SOLVENTS, PAINT REMOVER, INSECTICIDES,

WEED KILLERS, MAY CONTAIN HARMFUL

VAPORS AND POISONS.

RISK OF ELECTRICAL SHOCK

HOW TO PREVENT IT

WHAT CAN HAPPEN

YOUR AIR COMPRESSOR IS POWERED BY

ELECTRICITY. LIKE ANY OTHER ELECTRICAL-

LY POWERED DEVICE, IF IT IS NOT USED

PROPERLY IT MAY CAUSE ELECTRIC

SHOCK.

REPAIRS ATTEMPTED BY UNQUALIFIED PER-

SONNEL CAN RESULT IN SERIOUS INJURY

OR DEATH BY ELECTROCUTION.

ELECTRICAL GROUNDING: FAILURE TO PRO-

VIDE ADEQUATE GROUNDING TO THIS

PRODUCT COULD RESULT IN SERIOUS

INJURY OR DEATH FROM ELECTROCUTION.

SEE GROUNDING INSTRUCTIONS.

NEVER OPERATE THE COMPRESSOR OUT-

DOORS WHEN IT IS RAINING OR IN WET CON-

DITIONS.

NEVER OPERATE COMPRESSOR WITH PRO-

TECTIVE COVERS REMOVED OR DAMAGED.

ANY ELECTRICAL WIRING OR REPAIRS

REQUIRED ON THIS PRODUCT SHOULD BE

PERFORMED BY AUTHORIZED SERVICE

CENTER PERSONNEL IN ACCORDANCE WITH

NATIONAL AND LOCAL ELECTRICAL CODES.

MAKE CERTAIN THAT THE ELECTRICAL CIR-

CUIT TO WHICH THE COMPRESSOR IS CON-

NECTED PROVIDES PROPER ELECTRICAL

GROUNDING, CORRECT VOLTAGE AND ADE-

QUATE FUSE PROTECTION.

HAZARD

7- ENG D24544

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF BURNS

TOUCHING EXPOSED METAL SUCH AS THE

COMPRESSOR HEAD OR OUTLET TUBES,

CAN RESULT IN SERIOUS BURNS.

NEVER TOUCH ANY EXPOSED METAL PARTS

ON COMPRESSOR DURING OR IMMEDIATELY

AFTER OPERATION. COMPRESSOR WILL

REMAIN HOT FOR SEVERAL MINUTES AFTER

OPERATION.

DO NOT REACH AROUND PROTECTIVE

SHROUDS OR ATTEMPT MAINTENANCE

UNTIL UNIT HAS BEEN ALLOWED TO COOL.

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK FROM MOVING PARTS

NEVER OPERATE THE COMPRESSOR WITH

GUARDS OR COVERS WHICH ARE DAMAGED

OR REMOVED.

ANY REPAIRS REQUIRED ON THIS PRODUCT

SHOULD BE PERFORMED BY AUTHORIZED

SERVICE CENTER PERSONNEL.

MOVING PARTS SUCH AS THE PULLEY, FLY-

WHEEL AND BELT CAN CAUSE SERIOUS

INJURY IF THEY COME INTO CONTACT WITH

YOU OR YOUR CLOTHING.

ATTEMPTING TO OPERATE COMPRESSOR

WITH DAMAGED OR MISSING PARTS OR

ATTEMPTING TO REPAIR COMPRESSOR

WITH PROTECTIVE SHROUDS REMOVED CAN

EXPOSE YOU TO MOVING PARTS AND CAN

RESULT IN SERIOUS INJURY.

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF FALLING

A PORTABLE COMPRESSOR CAN FALL FROM

A TABLE, WORKBENCH OR ROOF CAUSING

DAMAGE TO THE COMPRESSOR AND

COULD RESULT IN SERIOUS INJURY OR

DEATH TO THE OPERATOR.

ALWAYS OPERATE COMPRESSOR IN A STA-

BLE SECURE POSITION TO PREVENT ACCI-

DENTAL MOVEMENT OF THE UNIT. NEVER

OPERATE COMPRESSOR ON A ROOF OR

OTHER ELEVATED POSITION. USE ADDITION-

AL AIR HOSE TO REACH HIGH LOCATIONS.

HAZARD

8- ENG

D24544

HAZARD

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF UNSAFE OPERATION

REVIEW AND UNDERSTAND ALL INSTRUC-

TIONS AND WARNINGS IN THIS MANUAL.

BECOME FAMILIAR WITH THE OPERATION

AND CONTROLS OF THE AIR COMPRESSOR.

KEEP OPERATING AREA CLEAR OF ALL PER-

SONS, PETS, AND OBSTACLES.

KEEP CHILDREN AWAY FROM THE AIR COM-

PRESSOR AT ALL TIMES.

DO NOT OPERATE THE PRODUCT WHEN

FATIGUED OR UNDER THE INFLUENCE OF

ALCOHOL OR DRUGS. STAY ALERT AT ALL

TIMES.

NEVER DEFEAT THE SAFETY FEATURES OF

THIS PRODUCT.

EQUIP AREA OF OPERATION WITH A FIRE

EXTINGUISHER.

DO NOT OPERATE MACHINE WITH MISSING,

BROKEN, OR UNAUTHORIZED PARTS.

UNSAFE OPERATION OF YOUR AIR COM-

PRESSOR COULD LEAD TO SERIOUS INJURY

OR DEATH TO YOU OR OTHERS.

HOW TO PREVENT IT

WHAT CAN HAPPEN

RISK OF PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR

OIL CAN LEAK OR SPILL AND COULD

RESULT IN FIRE OR BREATHING HAZARD,

SERIOUS INJURY OR DEATH CAN RESULT.

OIL LEAKS WILL DAMAGE CARPET, PAINT OR

OTHER SURFACES IN VEHICLES OR TRAIL-

ERS.

ALWAYS PLACE COMPRESSOR ON A PRO-

TECTIVE MAT WHEN TRANSPORTING TO

PROTECT AGAINST DAMAGE TO VEHICLE

FROM LEAKS. REMOVE COMPRESSOR FROM

VEHICLE IMMEDIATELY UPON ARRIVAL AT

YOUR DESTINATION.

(Fire, Inhalation, Damage to Vehicle Surfaces)

HAZARD

9- ENG D24544

ACCESSORIES

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector

Sets (various sizes)

• Air Pressure

Regulators

• Oil Fog Lubricators

• Air Hose:1/4", 3/8" or

1/2" I.D. in various

lengths

Specialty Tools

• Inflating/Blow Gun

• Grease Gun

• Caulk Gun

• Engine Cleaner

• Sand Blaster

Carpentry Tools

• Finishing Nailer /

Stapler

• Construction Nailer /

Stapler

Socket Driving

• 1" Impact Wrench

• 3/4" Impact Wrench

• 1/2" Impact Wrench

• 3/8" Impact/Butterfly

Wrench

• 1/2" Ratchet

• 3/8" Ratchet

• 1/4" Ratchet

Material Shaping

• 2.625" Hammer

• 1.625" Hammer

• 1/2" Drill

• 3/8" Drill

• High Speed Rotary

• Mini High Speed

Rotary

• Cut-Off Tool

• Shear

• 4" Angle Grinder

• Reciprocating Saw

• Nibbler

Spray Painting

• Multi-Purpose Spray

Gun

• Automotive Spray

Gun

• HVLP Spray Gun

Finishing/Sanding

• High Speed Sander

• Random Orbit

Sander

• 6" DA Sander

• Jitterbug Sander

• Straight Line Sander

GLOSSARY

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air deliv-

ery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called “cut-in” pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called “cut-out”

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

10- ENG

D24544

Assemble Wheels

It will be necessary

to brace or support

one side of the outfit when

installing the wheels because the

compressor will have a tendency to

tip.

1. Attach wheels with shoulder

bolts and nuts as shown.

2. Tighten securely. NOTE: The out-

fit will sit level if the wheels are

properly installed.

The wheels and

handle do not pro-

vide adequate clearance, stability

or support for pulling the unit up

and down stairs or steps. The unit

must be lifted, or pushed up a

ramp.

Assemble Rubber Feet

1. Attach rubber feet with the

screws provided as shown in

previous figure.

2. Tighten securely.

Rubber

Feet

Screw

Nut

Wheel Shoulder

Bolt

ASSEMBLY

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

Unpacking

1. Remove all packaging leaving

the air compressor on the pallet.

2. Remove and discard the (4)

screws holding the air compres-

sor to the pallet.

It may be neces-

sary to brace or

support one side of the air com-

pressor when removing the pallet

because the air compressor will

have a tendency to tip.

3. Carefully remove the air com-

pressor from the pallet.

Screws

Contents of Carton

1 - Air Compressor

2 - Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

2 - Rubber Bumpers

2 - Screws, 1/4-20 x .75”

DUTY CYCLE

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

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