Cranesmart Systems LMI System Manuale utente

Cranesmart Systems

LMI System

User Manual

May 11, 2015

Rev 9

1 Cranesmart LMI Version R9

The Cranesmart™LMI System

Congratulations!

“You have invested in the industry’s leading technology in crane safety equipment.”

This manual covers the installation and operation of all Cranesmart™ Load Moment Indicators (LMI).

For sales, service or assistance: (888) 562-3222 / 1 (780) 437-2986

An electronic copy of this manual is available at www.cranesmart.com in Adobe PDF format.

Load cell transmitter FCC compliance identification

NFBLAB123

Angle transducer FCC compliance identification

NFBLAB124

Anti-2-block transmitter FCC compliance identification

NFBLAB124

FCC Compliance: Please note - Changes or modifications not expressly approved by Cranesmart

Systems for FCC compliance could void the user‟s authority to operate the equipment.

2 Cranesmart LMI Version R9

Warranty

Cranesmart™ Systems warrants to the purchaser of each new Cranesmart™ System that any part thereof which proves

to be defective in material or workmanship within two (2) years from date of delivery will be repaired or replaced at no

charge if the system is returned to us in Edmonton, Alberta with all freight charges prepaid. If a performance problem

should occur, contact our offices in Edmonton, Alberta, Canada at (888) 562-3222 or (780) 437-2986.

This warranty does not cover defects resulting from accident, alteration, improper use, or failure of the purchaser to

follow normal operating procedures as outlined in this instruction manual and/or industry best practices.

PLEASE NOTE:

OPENING THE DISPLAY PANEL VOIDS THE WARRANTY.

NO COMPONENTS OF THE SYSTEM ARE TO BE SUBMERGED IN WATER.

THIS WARRANTY IS IN LIEU OF ANY WARRANTY OR MERCHANTABILITY AND OF ALL OTHER

WARRANTIES, EXPRESSED OR IMPLIED, ALL OF WHICH ARE HEREBY EXCLUDED.

Cranesmart™ Systems shall in no event be liable for any special, indirect, or consequential damages whatsoever and

neither assumes nor authorises any person to assume for it any other obligation or liability.

3 Cranesmart LMI Version R9

Important Safety Information

All of Cranesmart™ Systems‟ load cells and support hardware have been designed and tested to have a minimum 5 to 1

safety factor and to meet or exceed the guidelines, standards and certification requirements set forth by more than 30

legislative bodies world-wide including API, ABS, DNV, ASME and OSHA.

All Cranesmart™ load cells and support hardware are to be considered “Critical Path“components. Loads imposed on

these components should never exceed the maximum rated capacity shown on the load cell(s)/components. The rated

capacity applies only to uniform direct tension loading (straight-line pull). Off-axis loading, bending, side loading, two-

blocking and shock loads should be avoided. Damages caused by such situations are not covered by our warranty.

Inspection for damage, deterioration, cracks and corrosion on all load-bearing components should be conducted pre-

use, weekly, monthly, quarterly or annually, depending upon crane usage. Load bearing components showing damage,

deterioration, cracks or corrosion should be removed from service. If the crane is two-blocked or side loaded the load

cell and links should be visually inspected immediately. Continued use of damaged components may result in

catastrophic failure and personal injury.

Unless authorized by the factory in writing, modifications such as cutting, welding or permanently attaching other

material to any load cell, pin, link or part-thereof will void the warranty. Do not repair, alter, rework, or reshape any load

bearing component by welding, heating, grinding or bending. Do not engrave or stamp markings into the steel body of

the load cell as this may affect the integrity of the load cell, will void the warranty, and may result in a costly replacement

of the steel body.

Regular Inspections

We recommend that all load components regularly undergo routine visual inspection as noted above. We also

recommend that a qualified inspector, using industry standard techniques such as Ultrasonic Testing and/or Dye

Penetrate Testing, annually inspect the load components. These tests are to be performed in conjunction with the

inspection frequencies and guidelines as mandated by your applicable regulatory bodies.

IMPORTANT NOTE: Do not disassemble the load cell by removing the plastic covers during testing. Disassembly will

require the cell to be returned to the factory for re-calibration and testing.

If ANY issues are found please note the Cranesmart™ System serial number, contact our staff at 888-562-3222 or 780-

437-2986 and ask for the service department.

4 Cranesmart LMI Version R9

Table of Contents

INSTALLATION INSTRUCTIONS.................................................................................................................................... 10

LOAD CELL LINK INSTALLATION................................................................................................................................ 11

Male/Female load cell installation (7,500, 15,000 & 25,000 lbs).............................................................................. 11

Male/Female 7.5/15/25K Load Cell Link Placement Dead-end - for Multiple Parts-of-Line:............................. 12

Male/Female 7.5/15/25K Load Cell link Placement on Headache Ball - for Single Part-of-Line:...................... 13

Male/Male Flat Link Load Cell Installation (40,000, 50,000 or 80,000 lbs.)............................................................ 14

Sandwich Link Stabilization Pin –Male/Male flat link load cells only................................................................ 14

Male –Male 40/50/80K Load Cell Link Placement on Boom Tip Dead-end - for Multiple Parts-of-Line:........ 15

Male –Male 40/50/80K Load Cell Link Placement on headache Ball –for Single Part-of-Line:....................... 16

LOAD CELL BATTERY REPLACEMENT....................................................................................................................... 17

RADIO LINERIDER INSTALLATION.............................................................................................................................. 19

Radio Linerider Installation Overview....................................................................................................................... 19

Hydraulic Boom Linerider Installation Instructions................................................................................................... 20

Installation steps .................................................................................................................................................... 20

Lattice Boom Linerider Installation Instructions........................................................................................................ 21

Installation steps .................................................................................................................................................... 21

Installing The Wire Rope (Hoisting Cable) Through Linerider Assembly Instructions............................................ 23

Installation steps .................................................................................................................................................... 23

ANTI-2-BLOCK INSTALLATION..................................................................................................................................... 24

Counterweight............................................................................................................................................................. 25

BOOM ANGLE TRANSDUCER INSTALLATION.......................................................................................................... 26

WIND SPEED TRANSDUCER INSTALLATION............................................................................................................. 27

5 Cranesmart LMI Version R9

RADIO CABLE REEL WITH BOOM ANGLE MEASUREMENT.................................................................................. 28

Cable Reel Assembly.................................................................................................................................................. 28

Cable Reel Installation................................................................................................................................................ 29

Installation of Mounting Feet ................................................................................................................................ 29

Small Cable Reel Installation ................................................................................................................................ 30

Large Cable Reel Installation ................................................................................................................................ 31

Cable Reel Drum Installation ................................................................................................................................ 31

Installing the Guides and Anchor.......................................................................................................................... 32

Terminating the Cable at the Anchor .................................................................................................................... 33

LEVEL TRANSDUCER INSTALLATION INSTRUCTIONS.......................................................................................... 34

Installation Type A –Measuring Machine Tilt (Roll)................................................................................................ 34

Installation Type B –Measuring Grade and Super Elevation / Ship List (Roll) and Trim (Pitch)............................ 35

Level Transducer Error Messages .............................................................................................................................. 36

BATTERY REPLACEMENT FOR ANTI-2-BLOCK, ANGLE, CABLE REEL & LEVEL TRANSDUCERS............... 37

BOOM DIRECTION TRANSDUCER –BDT .................................................................................................................... 38

Mounting the BDT Bracket ........................................................................................................................................ 38

Tank Tags.................................................................................................................................................................... 38

DISPLAY PANEL INSTALLATION.................................................................................................................................. 40

Mounting the Display Panel ....................................................................................................................................... 40

Wiring the Display Panel............................................................................................................................................ 41

Alarm Shut-offs –The White Wire ............................................................................................................................ 41

Basic Wiring Diagram........................................................................................................................................... 42

Power Converters........................................................................................................................................................ 43

Hazardous Location Rated systems............................................................................................................................ 43

Junction Box ............................................................................................................................................................... 43

6 Cranesmart LMI Version R9

Junction Box Wiring Diagram............................................................................................................................... 44

Alarm Hub .................................................................................................................................................................. 45

Alarm Hub Wiring Diagram.................................................................................................................................. 46

Antenna Installation.................................................................................................................................................... 47

Antenna types ........................................................................................................................................................ 47

Outside Operator Cab OR no Cab on Crane ......................................................................................................... 48

Inside Operator Cab............................................................................................................................................... 49

Marine Installation................................................................................................................................................. 50

Shut-off Bypass Plug .................................................................................................................................................. 51

DISPLAY PANEL OPERATIONS...................................................................................................................................... 52

System Start-up........................................................................................................................................................... 52

To Accept the Current Configuration.................................................................................................................... 53

To Change the Display Panel Configuration......................................................................................................... 53

Quick Winch Switching.............................................................................................................................................. 54

To View the Auxiliary Winches............................................................................................................................ 54

To Accept the New Winch Configuration............................................................................................................. 56

Panel Button Functions............................................................................................................................................... 57

Menu Navigation ........................................................................................................................................................ 58

Secondary Operating Screen Navigation Bar........................................................................................................ 58

Tare Out Function.................................................................................................................................................. 58

Setup Menus .......................................................................................................................................................... 59

OPERATOR PERMISSION LEVEL................................................................................................................................... 60

Configure Menu.......................................................................................................................................................... 61

Select Winch and POL (Parts-of-line)................................................................................................................... 61

Limits Menu................................................................................................................................................................ 61

Load Limits............................................................................................................................................................ 61

Angle Limits.......................................................................................................................................................... 62

7 Cranesmart LMI Version R9

Tip Height Limits .................................................................................................................................................. 62

Radius Limits......................................................................................................................................................... 62

Level Transducer Limits........................................................................................................................................ 63

Wind Limits........................................................................................................................................................... 63

System Menu .............................................................................................................................................................. 64

About ..................................................................................................................................................................... 64

LCD Contrast......................................................................................................................................................... 64

Permissions............................................................................................................................................................ 64

Diagnostic Menu......................................................................................................................................................... 65

Signals.................................................................................................................................................................... 65

Panel Relay............................................................................................................................................................ 65

Viewer.................................................................................................................................................................... 65

Cable Reel.............................................................................................................................................................. 66

SUPERVISOR PERMISSION LEVEL................................................................................................................................ 67

Permissions Level....................................................................................................................................................... 68

To Set the Permission Level.................................................................................................................................. 68

To Exit the Setup Menu......................................................................................................................................... 68

Calibration Menu........................................................................................................................................................ 69

Load Cell Calibration ............................................................................................................................................ 69

Boom Angle Indicator Calibration ........................................................................................................................ 71

Level Transducer Calibration................................................................................................................................ 71

Cable Reel Calibration........................................................................................................................................... 72

Options Menu.............................................................................................................................................................. 73

Limits Lock............................................................................................................................................................ 73

Bypass button......................................................................................................................................................... 73

Ext Relay (Output for Shutoff/Horn/Indicator)..................................................................................................... 73

Config Lock........................................................................................................................................................... 74

Language................................................................................................................................................................ 75

Units....................................................................................................................................................................... 75

8 Cranesmart LMI Version R9

BDT Default .......................................................................................................................................................... 75

Basket Capacity ..................................................................................................................................................... 76

System Menu .............................................................................................................................................................. 76

About ..................................................................................................................................................................... 76

LCD Contrast......................................................................................................................................................... 76

Permissions............................................................................................................................................................ 77

Restricted............................................................................................................................................................... 77

Clock...................................................................................................................................................................... 77

Checksum Repair................................................................................................................................................... 77

Display Timer........................................................................................................................................................ 78

Supervisor Enable/Disable Menu ............................................................................................................................... 78

Logger Menu............................................................................................................................................................... 78

Download............................................................................................................................................................... 78

PIN Codes.............................................................................................................................................................. 79

PIN Login .............................................................................................................................................................. 79

DISPLAY PANEL –OPERATING SCREENS................................................................................................................... 80

Primary Operating Screen ..................................................................................................................................... 80

Secondary Operating Screen ................................................................................................................................. 80

Limits Screen......................................................................................................................................................... 82

Signal Strength Screen........................................................................................................................................... 83

Info Screen............................................................................................................................................................. 84

DISPLAY PANEL –ALARMS ........................................................................................................................................... 85

Alarm Codes ............................................................................................................................................................... 86

Function Shut Offs...................................................................................................................................................... 89

TECHNICAL SPECIFICATIONS ....................................................................................................................................... 90

7,500lb single line pull load cell................................................................................................................................. 90

15,000 single line pull load cell.................................................................................................................................. 91

9 Cranesmart LMI Version R9

25,000lb single line pull load cell............................................................................................................................... 92

40,000lb single line pull load cell............................................................................................................................... 93

50,000lb single line pull load cell............................................................................................................................... 94

80,000lb single line pull load cell............................................................................................................................... 95

Anti-2-Block Switch................................................................................................................................................... 96

Boom Angle Transducer............................................................................................................................................. 97

Display Panel.............................................................................................................................................................. 98

Alarm Hub .................................................................................................................................................................. 99

Wind Speed Transducer............................................................................................................................................ 100