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Kingfisher PLUS+

Superseded Hardware Reference Manual

7.12

Superseded Hardware Manual 7.12

www.cse-semaphore.com/mykingfisher

Page 2

Document Information

Document Control

www.cse-semaphore.com/mykingfisher, info.kingfisher@cse-semaphore.com

Intellectual Property CSE-Semaphore asserts ownership of the intellectual property contained herein and

claims copyright and authorship. CSE-Semaphore has and retains all rights of

ownership and use of the material herein in its on-going business.

Licence

This document is provided to the intended recipient(s) under a non-exclusive licence.

This licence permits Fair Use of the document for operational requirements, without

payment of further royalty or licence fee. Fair Use includes making copies of the

document for operational, backup and archive purposes. Fair Use includes distributing

copies of the document to other entities for the purposes of their performing related

works for the intended recipient(s). Fair Use does not include creating, selling or

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statement of Intellectual Property and Copyright.

Revision History

Rev.

Date

Remarks

6.11

2/8/2011

Changed order of some chapters. Added PSU-4 power supply (higher power version of the PSU-3).

PS-xx temperature sensor wires are now red with a black stripe.

Added PS-22, IO-5 and MC-31 modules.

7.1

28/10/2011

Manual superseded by new layout and retained as the superseded hardware manual

7.12

22/2/2012

Rerelease coinciding with Hardware manual 7.12

Superseded Hardware Manual 7.12

www.cse-semaphore.com/mykingfisher

Page 3

Contents

1.1 PS-1/PSU-1: AC Supply Input ........................................................................................... 6

PS-1 Battery Charging States......................................................................................................... 7

PS-1/PSU-1 Specifications............................................................................................................. 8

Output Characteristics.................................................................................................................... 9

PS-1/PSU-1 Block Diagram ............................................................................................................ 9

PS-1/PSU-1 Module LEDs.............................................................................................................10

PS-1 - Additional Features.............................................................................................................10

PSU-1 Wiring Diagram ..................................................................................................................11

PS-1 Wiring Diagram – AC Supply.................................................................................................11

PS-1 Wiring Diagram – DC Supply ................................................................................................12

1.2 PS-10: AC Supply Input 90 to 260 VAC & PS-20: DC Supply Input 20 to 60 VDC.............13

PS-10-CU, PS-20-CU................................................................................................13

PS-10/PS-20 – Standard Specifications.........................................................................................14

PS-10-2/PS-20-2 – 24 V Specifications..........................................................................................15

PS-10/PS-20 – Block Diagram.......................................................................................................15

PS-10/PS-20 – Module LEDs.........................................................................................................16

PS-10/PS-20 - Additional Features................................................................................................16

PS-10 Wiring Diagram – AC Supply...............................................................................................17

PS-10 Wiring Diagram – DC Supply...............................................................................................17

PS-20 Wiring Diagram...................................................................................................................18

1.3 PSU-2: DC Supply Input, 18 to 36 VDC............................................................................19

PSU-2 Specifications.....................................................................................................................19

PSU-2 Block Diagram....................................................................................................................20

PSU-2 Module LEDs......................................................................................................................20

PSU-2 Wiring Diagram ..................................................................................................................21

PSU-2 Output Characteristics........................................................................................................21

1.4 PSU-4: AC Supply Input, 60 W (Pre 2008)........................................................................22

PSU-4 Specifications.....................................................................................................................22

PSU-4 Block Diagram....................................................................................................................22

PSU-4 Mounting and Connection...................................................................................................23

PSU-4 Output Characteristics........................................................................................................23

1.5 CP-1: Standard Processor Module....................................................................................24

Figure: CP-1 Rear View And Link Location...........................................................24

CP-1 Specifications .......................................................................................................................25

CP-1 Block Diagram......................................................................................................................26

CP-1 Connections .........................................................................................................................26

Figure: CP-1 Front Module and Port Identification...............................................26

Note: Port 2 RTS and CTS do not function on Rev. C boards.............................27

1.6 SBX-2: Mini Processor Unit ..............................................................................................28

Figure: SBX-2 Rear Module IO-3 and RAM Battery Link Location......................28

SBX-2 Specifications.....................................................................................................................29

SBX-2 Block Diagram....................................................................................................................30

SBX-2 Connections.......................................................................................................................30

1.7 LM-2: Line Modem Module, Dual Leased Line 2-Wire.......................................................31

LM-2 Specifications .......................................................................................................................32

LM-2 Block Diagram......................................................................................................................32

LM-2 Connections .........................................................................................................................33

2. RTS, CTS & CD signals active low to 0 V..........................................................34

1.8 LNA-6: Line Amplifier Module, Leased Line ......................................................................35

LNA-6 Specifications.....................................................................................................................35

LNA-6 Block Diagram....................................................................................................................36

Superseded Hardware Manual 7.12

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Page 4

LNA-6 Connections .......................................................................................................................36

1.9 MC-1: Multi Communications Module ...............................................................................37

MC-1 Part Numbers.......................................................................................................................37

Ordering Information...............................................................................................37

MC-1 Module LEDs.......................................................................................................................37

MC-1 Specifications.......................................................................................................................38

MC-1 Block Diagram......................................................................................................................38

MC-1 Connections.........................................................................................................................39

1.10 BA-3: 3 Slot Backplane.....................................................................................................40

Figure: BA-3 Mounting Details...............................................................................40

BA-3 External Connections............................................................................................................41

1.11 BAX-6: 6 Slot Backplane for LNA-6 Module......................................................................42

Figure: Backplane Mounting Details - BAX-6........................................................42

External Connections.....................................................................................................................43

NOTE: PTT, CTS and CD are active low referred to 0 V.......................................43

1.12 BA-4: 4 Slot Backplane.....................................................................................................44

BA-4 External Connections............................................................................................................44

1.13 BA-40: 4 Slot Backplane...................................................................................................46

BA-40 External Connections..........................................................................................................46

1.14 BA-6: 6 Slot Backplane.....................................................................................................47

Figure: BA-6 Dimensions (mm)..............................................................................47

BA-6 External Connections............................................................................................................47

1.15 BA-12: 12 Slot Backplane.................................................................................................48

BA-12 External Connections..........................................................................................................48

1.16 DI-1: 12-24 Volt AC or DC Input, 16 Point.........................................................................49

DI-1 Specifications.........................................................................................................................49

DI-1 Wiring Diagram......................................................................................................................50

1.17 DI-2: 48 Volt AC or DC Input, 16 Point..............................................................................51

DI-2 Specifications.........................................................................................................................51

DI-2 Wiring Diagram......................................................................................................................52

1.18 DI-3: 120 Volt AC Input, 16 Point......................................................................................53

DI-3 Specifications.........................................................................................................................53

DI-3 Wiring Diagram......................................................................................................................54

DI-3 Output Characteristics............................................................................................................54

1.19 DI-4: 240 Volt AC Input, 16 Point......................................................................................55

DI-4 Specifications.........................................................................................................................55

DI-4 Wiring Diagram......................................................................................................................56

DI-4 Output Characteristics............................................................................................................56

1.20 TEL REL 001: DPDT Relay Board For DO-5.....................................................................57

Relay Board - TEL REL 001 Specifications....................................................................................57

Relay Board - TEL REL 001 Wiring Diagram..................................................................................58

Interface Cable – DO-5 To TEL REL 00x Relay Board...................................................................59

1.21 AI-4: Analog Current Input, 8 Channel (Flying Capacitor)..................................................60

Scaling of the input is shown below......................................................................60

Figure: AI-4 Scaling for Analog Current 4 to 20 mA.............................................60

Figure: AI-4 Rear Module and Link Location ........................................................61

AI-4 Specifications.........................................................................................................................62

AI-4 Block Diagram........................................................................................................................63

AI-4 Wiring Diagram ......................................................................................................................63

1.22 AO-2: Analog Current Output, 4 Channel..........................................................................64

Figure: AO-2 Rear Module and Link Location.......................................................65

Superseded Hardware Manual 7.12

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Page 5

Module LEDs.................................................................................................................................65

AO-2 Load Current Characteristics (24 V Out)...............................................................................65

AO-2 Specifications.......................................................................................................................66

AO-2 Wiring Diagram.....................................................................................................................67

1.23 RT-1: Analog RTD Input, 4 Channel .................................................................................68

Figure: RT-1 Scaling................................................................................................68

RT-1 Specifications .......................................................................................................................69

RT-1 Block Diagram ......................................................................................................................70

RT-1 Wiring Diagram.....................................................................................................................70

1.24 COMMS OPTION S: Serial Option Board.........................................................................71

Serial Option Board Specifications.................................................................................................71

Serial Option Board Connections...................................................................................................71

RS232 Wiring Diagram (Null Modem Cable)..................................................................................71

1.25 COMMS OPTION Z: 2400 bps Dial Option Board.............................................................72

Dial Option Board Connections......................................................................................................72

Dial Option Board Specifications....................................................................................................72

1.26 MODEM BOARD M: 4-Wire Line Option Board.................................................................73

4-Wire Line Option Board Specifications........................................................................................73

4-Wire Line Option Board Connections..........................................................................................73

4-Wire Line Option Board Wiring Diagrams....................................................................................73

1.27 CP-21 GPS Option Board.................................................................................................74

GPS Option Board Specifications ..................................................................................................74

1.28 DO-5: Relay Driver Output, 16 Channel............................................................................75

Module LEDs.................................................................................................................................75

DO-5 Specifications.......................................................................................................................76

DO-5 Wiring Diagram ....................................................................................................................76

1.29 PS-11: AC Supply Input 100 to 240 VAC..........................................................................77

PS-11 Specifications......................................................................................................................79

PS-11 Module LEDs......................................................................................................................80

Battery Charging ...........................................................................................................................81

Part Numbers................................................................................................................................81

PS-11-C AC input, Auxiliary 24 V converter fitted..........................................81

PS-11-0 AC input, Auxiliary 24 V converter not fitted...................................81

PS-11 Block Diagram ....................................................................................................................81

PS-11 Wiring Diagram – AC Supply...............................................................................................82

PS-11 Wiring Diagram – DC Supply...............................................................................................82

1.30 PS-21: DC Supply Input 20 to 60 VDC..............................................................................83

PS-21 Specifications......................................................................................................................85

PS-21 Module LEDs......................................................................................................................86

Battery Charging ...........................................................................................................................87

Part Numbers................................................................................................................................87

PS-21-C DC input, Auxiliary 24 V converter fitted..........................................87

PS-PS-21 Block Diagram...............................................................................................................87

PS-21 Wiring Diagram...................................................................................................................88

Superseded Hardware Manual 7.12

www.cse-semaphore.com/mykingfisher

Page 6

1.1 PS-1/PSU-1: AC SupplyInput

The AC supply input module provides AC to DC conversion, DC voltages for the backplane, battery

and radio (or an external device), an optional isolated 24 VDC output and various monitoring

functions.

The PSU-1 was manufactured to power a 24 V backplane, 24 V battery and 24 V radio. The PS-1 was

manufactured in two models. PS-1-1: powers a 12 V backplane, 12 V battery and 12 V radio. PS-1-2

(similar to the PSU-1): powers a 24 V backplane, 24 V battery and 24 V radio.

The module has limited charging capacity for externally connected lead acid batteries. The charging

capacity is designed for float operation and short term boost of batteries already charged and in good

condition. Use of this supply on flat or fully discharged batteries may cause damage.

An optional isolated 24 VDC output rated at 10 W (400 mA) is available for powering a limited number

of analog loops or digit input circuits. It cannot be used with inductive loads such as coils, contactors

etc. Power for these is to be provided from a separate supply.

The PS-1/PSU-1 features supply, voltage, current and temperature monitoring circuits that enable the

processor unit to access these as analog and digital points in the system. When the AC supply fails

and the system is powered from external lead acid batteries if connected the voltage monitoring circuit

provides battery cut-off (for battery preservation) when battery cell voltage reaches +10.5 V (12 V

battery) or 21 VDC (24 V battery). The load capacities for each output of the power supply are shown

in the following table.

This module can be installed in any I/O slot of a 3, 6 or 12 slot backplane in a system. Up to 4 Power

Supply modules of any type can be installed in a backplane thus providing redundant and alternative

power source configurations.

Superseded Hardware Manual 7.12

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Page 7

PS-1 Battery Charging States

•Charge State: The power supply starts up in the Charge State. In the Charge State the Power

supply will charge the battery with the highest possible current. This current is determined by the

maximum current the power supply can supply and the maximum battery charge current. The

maximum battery charge current is typically 0.25 * the battery capacity. E.g. if the battery capacity is

6.5 AH the maximum charge current will be 0.25 * 6.5 = 1625 mA. To achieve the desired charge

current the supply voltage will be slowly increased. If the supply voltage reaches 14.25 V at 25 °C the

charge mode will be terminated and the Boost mode will be entered.

•Boost State: In the Boost State the supply voltage will be maintained at 14.25 V at 25 °Cas long as

the battery charge current and the maximum supply current are not exceeded. The Boost State lasts

8% of the charging time. If the charging time was less than 12 minutes the Boost State will be skipped

and the Float State will be entered.

•Float State: In the Float State the power supply wants to maintain 13.8 V at 25 °C as long as the

maximum supply current is not exceeded. The voltage will be very slowly decreased from 14.25 V

(Boost/Charge voltage) to 13.8 V. The maximum adjustment rate is one adjustment every 2 minutes.

This is done to let the battery float down to this voltage. The float state is also entered when the

power supply is in Charge or Boost mode and AC power is lost. If the AC power returns, the power

supply will enter the Charge State.

•No Battery State: If the power supply is in any of the above states and the battery current is less

than 10 mA and greater than -10 mA for longer than 5 minutes, then the No Battery state is entered.

In this state the power supply wants to maintain 12.5 V at any temperature. If the battery current

becomes greater than 15 mA or less than -15 mA the No battery state is terminated and the Charge

state is entered.

•Manual State: If the Manual bit in the power supply is set, the Manual state is entered. In Manual

state there is no control except that the supply voltage will be reduced if the maximum supply current

is exceeded. Resetting the Manual bit will cause the power supply to enter the Charge State.

Float

Vs = 13.8V*

Boost

Vs = 14.25V*

Charge

Ibat = Imax

charge

No battery

Vs = 12.5V

Manual

Vs = user

trim

manual

reset

(Ibat >

15mA or

Ibat <

-15mA)

manual

set

Vs =

14.25V*

(Ibat < 10mA and

Ibat > -10mA

for 5 min.)

returns

fail

8% of

charge time

expired

startup

* These voltages are temperature compensated. The voltage shown is the voltage at 25 °C. The

voltages are increased by 22 mV for each degree Celsius the temperature decreases. If the

temperature is 80 °C or -20 °C (minimum or maximum values) the temperature sensor is assumed to

be faulty. An error will be flagged and a temperature of 25 °C will be assumed.

Superseded Hardware Manual 7.12

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Page 8

Notes:

•A condition has to be valid for 3 seconds before the trim voltage is adjusted.

•In float state the trim voltage will only be decreased at a maximum rate of once every 2 minutes.

•In every state the maximum supply current is continuously monitored and the voltage is reduced if

exceeded.

PS-1/PSU-1 Specifications

Specification PS-1-1 (12 V backplane) PS-1-2 / PSU-1 (24 V backplane)

Input Supply 90 to 220 VAC 50/60 Hz USA & Asia

150 to 250 VAC Aus. & Asia 90 to 220 VAC 50/60 Hz USA & Asia

150 to 250 VAC Aus. & Asia

Load Capacity 50 W 25 W up to S/N 11723

50 W for Serial Numbers >11910

Outputs +5 VDC @ <10 W to Backplane

+12 VDC @ <50 W to Backplane

+12 VDC @ <50 W to Battery

+13.8 VDC @ 2 A to Radio

+24 VDC Isolated @ <10 W to Field

(optional)

Total 50 W max.

+5 VDC @ <10 W to Backplane

+24 VDC @ <50 W to Backplane

+24 VDC @ <50 W to Battery

+27.6 VDC @ 1 A to Radio (PS-1-2)

+24 V Isolated @ <10 W to Field

(optional)

Total 50 W max.

Backup Battery 12 VDC, 26 AH max. Sealed Lead-

Acid 24 VDC, 15 AH max. Sealed Lead-Acid

Isolation 2.5 kV AC input/DC output

2.5 kV Isolated 24 VDC output 2.5 kV AC input/DC output

2.5 kV Isolated 24 VDC output

Deep Discharge

Protection RTU Shutdown at 10.5 V RTU Shutdown at 21 V

Startup Voltage 11.8 V 23.6 V

Supply Fuse 1.6 A slow blow internal 1.6 A slow blow internal

Monitoring

Circuits Battery Current and Voltage,

Temperature, AC Supply, DC Supply Battery Current and Voltage,

Temperature, AC Supply, DC Supply

Status

Indicators Voltage Supplies and Battery on

Front Bezel Voltage Supplies and Battery on Front

Bezel

Connector Removable for AC/DC connectors Removable for AC/DC connectors

Superseded Hardware Manual 7.12

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Page 9

Output Characteristics

The output voltage is controlled to limit the output to below 50 W at 25°C. High ambient temperatures

will cause automatic supply derating in accordance with the curve shown below.

-20 AMBIENT TEMPERATURE(DegC)

OUTPUT

POWER

(W)

0 20 40 60 80

PSU-1/PS-1

EARLY

PSU-1

PS-1/PSU-1 Block Diagram

FILTER

REC TIFIER

B+

B-

OPTIONAL

BATTERY

+ 5 V

REGULATOR

25 or50W

DC/DC

CONVERTER

+ 12 OR24V

EARTH

ON/OFF

(PS-1

ONLY)

BACKPLANE

80C51 MICRO

CONTRO LLER RS485

DRIVER

10W DC/DC

CONVERTER

(OPTIONAL)

VA+

VA-

R+

R-

LOW POWER

RADIO

(PS-1 ONLY)

+ 24V

ISOLATED

OUTPUT

ON/OFF

(PSU-1

ONLY)

BATTERY

C UT O FF

SERIAL BUS

LED DISPLAY

MONITORING

MODULE

ADC 8 BIT

TEMP.

SENSOR

Superseded Hardware Manual 7.12

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Page 10

PS-1/PSU-1 Module LEDs

LED Description

OK ON when module is functioning OK

DC +5 V ON when the internal 5 V supply is OK. This LED should

always be on

+Vs PSU1: ON when the Auxiliary 24 V supply is OK (will only

display if the 24 V converter is installed).

PS-1: AC Power ON

+Va PS-1: ON when the Auxiliary 24 V supply is OK (will only

display if the 24 V converter is installed)

BATT CHG Battery is being charged

FL Battery is in float charge mode

BO Battery is in boost charge mode

LO Battery has reached its discharged condition – (<22 V for

PSU-1/PS-1-2 or <11.3 V for PS-1-1)

+24 V PSU1: ON when the internal 24 V supply is OK. This LED

should always be ON.

PS-1 - AdditionalFeatures

The PS-1-1 has an additional 13.8 V for powering external low power radio units. The connections are

on the DC terminal block. This output is limited to 2 A maximum at 10% duty cycle and is switched off

on low battery voltage for battery protection.

NOTE: The PS-1 is supplied with a battery temperature sensor that must be fitted to the negative (-)

terminal of the battery to ensure correct charging operation.

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