Dannmar maxjax Manuale utente
MAXJAX USER MANUAL
Dannmar
R
EQUIPMENT
Rev G 04-26-2016
P/N 199823
Dannmar Equipment
646 Flinn Avenue, Suite A
Moorpark, CA 93021
Tel: 1-877-432-6627
www.dannmar.com
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH
LIFT INSTALLATION AND OPERATON YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY
CAUSE INJURY OR DEATH.
6,000 POUND CAPACITY
PORTABLE MID-RISE LIFT
Patent No. US 8.256.577 B2
Reference ANSI/ALI ALIOM safety
requirments for installation and service of
automotive lifts before installing lift.
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TABLE OF CONTENTS
IMPORTANT NOTICE ...................................................................................................3
DEFINITIONS OF HAZARD LEVELS ........................................................................3
IMPORTANT SAFETY INSTRUCTIONS ........................................................................4
OWNER / EMPLOYER RESPONSIBILITIES ..............................................................6
PARTS INVENTORY ...................................................................................................8
MAX JAX PARTS LIST ..........................................................................................9
MAX JAX ASSEMBLY DIAGRAM ...............................................................................10
INSTALLATION INSTRUCTIONS ...............................................................................11
SELECTING SITE .................................................................................................11
FLOOR REQUIREMENTS ........................................................................................11
INSTALLING THE HYDRAULIC CYLINDERS ............................................................12
MOUNTING THE HYDRAULIC POWER UNIT ...................................................13
SITE LAYOUT ...........................................................................................................14
INSTALLATION OF POWER DROP ANCHORS ...................................................15
CONNECTING HYDRAULIC LINES ......................................................................17
INSTALLING THE LIFT ARMS ...............................................................................17
HYDRAULIC POWER UNIT SET UP ......................................................................18
LIFT START UP / FINAL ADJUSTMENTS ............................................................18
BLEEDING ....................................................................................................................19
POST INSTALLATION CHECK OFF ......................................................................19
OPERATION ...........................................................................................................20
SAFE LIFT OPERATION ........................................................................................22
INSTALLATION OF MOTORCYCLE ADAPTERS* ...................................................25
TROUBLESHOOTING GUIDE ...............................................................................26
WARRANTY INFORMATION ...............................................................................29
MAINTENANCE RECORDS ........................................................................................30
*Optional equipment
FOR TECHNICAL QUESTIONS, CALL (877)432-6627 3
IMPORTANT NOTICE
1. Read this manual thoroughly before installing, operating, or maintaining this lift.
2. This lift is designed for indoor use only, and should not be installed in a pit or depression.
3. The floor on which the lift is to be installed must be 4-inch minimum thickness concrete, with a
minimum compressive strength of 3000 psi. (Reinforced steel bar optional)
4. The lifts have specific electrical requirements as described in the Installation Instructions section of
this manual.
5. This lift has a minimum ceiling height requirement as described in the Installation Instructions section
of this manual.
6. Failure by the owner to provide the recommended shelter, mounting surface, electrical supply, and
ceiling height could result in unsatisfactory lift performance, property damage, or personal injury.
7. Do not attempt to install this lift if you have never been trained on basic automotive lift installation
procedures. Reference ANSI/ALI ALIOM Safety requirements for Installation and Service of Automotive
Lifts.
8. Never attempt to lift components without proper lifting tools such as forklift or cranes. Stay clear of
any moving parts that can fall and cause injury. These instructions must be followed to insure proper
installation and operation of your lift. Failure to comply with these instructions can result in serious
bodily harm and void product warranty.
9. Dannmar Equipment will assume no liability for loss or damage of any kind, expressed or implied
resulting from improper installation or use of this product.
DEFINITIONS OF HAZARD LEVELS
Identify the hazard levels used in this manual with the following definitions and signal words: Watch
for this symbol: Immediate hazards which will result in severe personal injury or death.
Watch for this symbol: Hazards or unsafe practices which could result in severe personal injury or death.
Watch for this symbol: Hazards or unsafe practices which may result in minor personal injury, product
or property damage.
Lubricate all cable sheaves, bearings, and shafts with white lithium prior to operating the lift. Lubricate all
on an annual basis.
Motors and all electrical components are not sealed against the weather and moisture. Install this lift
in a protected indoor location. Failure by the owner to provide the recommended shelter could result in
unsatisfactory lift performance, property damage, or personal injury.
DANGER
CAUTION
WARNING
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IMPORTANT SAFETY INSTRUCTIONS
READ THESE SAFETY INSTRUCTIONS ENTIRELY!
IMPORTANT NOTICE !
Do not attempt to install this lift if you have never been trained on basic automotive lift installation proce-
dures. Never attempt to lift components without proper lifting tools such as forklift or cranes stay clear of
any moving parts that can fall and cause injury.
1. READ ALL INSTRUCTIONS.
2. READ AND UNDERSTAND all safety warning procedures before operating lift.
3. KEEP AREA WELL LIGHTED
4. WARNING! RISK OF EXPLOSION. This equipment has internal arcing or sparking parts which should
not be exposed to flammable vapors. This machine should not be located in a recessed area or below
floor level.
5. KEEP CONTROL HANDLES AND / OR BUTTONS dry, clean and free from grease and oil.
6. CARE MUST BE TAKEN as burns can occur from touching hot parts.
7. DO NOT operate equipment with a damaged power cord or if the equipment has been dropped or
damaged until it has been examined by a qualified service person.
8. DO NOT let the power cord come in contact with hot manifolds or moving fan blades.
9. IF AN EXTENSION CORD IS NECESSARY, a cord with a current rating equal to or more than that of
the equipment should be used. Cords rated for less current than the equipment may overheat. Care
should be taken to arrange the cord so that it will not be tripped over or pulled.
10. ALWAYS UNPLUG EQUIPMENT FROM ELECTRICAL OUTLET WHEN NOT IN USE. Never use the
power cord to pull the power plug from the outlet. Grasp the plug and pull to disconnect.
11. LET EQUIPMENT COOL COMPLETELY BEFORE PUTTING AWAY. Loop power cord loosely around
equipment when storing.
12. TO REDUCE THE RISK OF FIRE, do not operate equipment in the vicinity of open containers of
flammable liquids (i.e., gasoline).
13. ADEQUATE VENTILATION SHOULD BE PROVIDED when working on operating internal combustion
engines.
14. KEEP HAIR, LOOSE CLOTHING, FINGERS, AND ALL PARTS OF THE BODY AWAY FROM MOVING
PARTS.
15. TO REDUCE THE RISK OF ELECTRIC SHOCK, do not use on wet surfaces or expose to rain.
16. USE ONLY AS DESCRIBED IN THIS MANUAL. Use only manufacturer’s recommended attachments.
17. DO NOT raise vehicle on the lift until installation is completed as instructed in this manual.
18. KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of
lift when lowering. Avoid pinch points.
19. KEEP WORK AREA CLEAN. Cluttered work areas invite injuries.
20. CONSIDER WORK AREA ENVIRONMENT. Do not expose equipment to rain. DO NOT use in damp or
wet locations.
FOR TECHNICAL QUESTIONS, CALL (877)432-6627 5
1. ONLY TRAINED OPERATORS should operate this lift. All non trained personnel should be kept away
from work area. Never let non trained personnel come in contact with, or operate lift.
2. USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is
approved by the manufacturer.
3. DO NOT override self closing lift controls.
4. REMAIN CLEAR of lift when raising or lowering vehicle.
5. CLEAR AREA if vehicle is on danger of falling.
6. ALWAYS ENSURE that the safeties are engaged before any attempt is made to work on or near
vehicle.
7. DRESS PROPERLY. Non skid steel toe footwear is recommended when operating lift.
8. GUARD AGAINST ELECTRIC SHOCK. This lift must be grounded while in use to protect the operator
from electric shock. Never connect the green power cord wire to a live terminal. This is for ground only.
9. DANGER ! The power unit used on this lift contains high voltage. Disconnect power at the receptacle
before performing any electrical repairs. Secure plug so that it cannot be accidentally plugged in
during service.
10. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses. They are
not safey glasses.
11. MAINTAIN WITH CARE. Keep lift clean for better and safe performance. Follow manual for proper
lubrication and maintenance instructions. Keep control handles and / or buttons dry, clean and free
from grease and oil.
12. STAY ALERT. Watch what you are doing. Use common sense. Be aware !
13. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, breakage of parts or any
condition that may affect its operation. Do not use lift if any component is broken or damaged.
14. NEVER remove safety related components from the lift. Do not use lift if safety related components are
damaged or missing.
NOTE: If attachments, accessories, or modified components that are located in the load path,
affect operation of the lift, affect the lift electrical listing or affect intended vehicle
accommodation, are used on this lift and, if they are not certified for use on this lift, then the
warranty of this lift shall become null and void. Contact Dannmar Equipment for information
pertaining to certified attachments, accessories, or modifying components.
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SAVE THESE INSTRUCTIONS
OWNER / EMPLOYER RESPONSIBILITIES
•Shall ensure that lift operators are qualified and that they are trained in the safe use and operation of
the lift using the manufacturer’s operating instructions; ALI/SM01-1, ALI Lifting it Right safety manual;
ALI/ST-10 ALI Safety Tips card; ANSI/ALI ALOIM-2008, American National Standard for Automotive
Lifts Safety Requirements for Operation, Inspection and Maintenance; ALI/WL Series, ALI Uniform
Warning Label Decals/Placards; and in the case of frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting
Points/Quick Reference Guide for Frame Engaging Lifts.
•Shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer’s
instructions or ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts Safety
Requirements for Operation, Inspection and Maintenance; and The Employer Shall ensure that lift
inspectors are qualified and that they are adequately trained in the inspection of the lift.
•Shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer’s
instructions or ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts Safety
Requirements for Operation, Inspection and Maintenance; and The Employer Shall ensure that lift
maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift.
•Shall maintain the periodic inspection and maintenance records recommended by the manufacturer
or ANSI/ALI ALOIM-2008, American National Standard for Automotive Lifts Safety Requirements for
Operation, Inspection and Maintenance.
•Shall display the lift manufacturer’s operating instructions; ALI/SM 93-1, ALI Lifting it Right safety
manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, American National Standard for
Automotive Lifts Safety Requirements for Operation, Inspection and Maintenance; and in the case of
frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide for Frame Engaging
Lifts; in a conspicuous location in the lift area convenient to the operator.
•Shall not modify the lift in any manner without the prior written consent of the manufacturer.
•Shall provide necessary lockout / tagout means for energy sources per ANSI Z244.1-1982 (R1993),
safety requirements for the lockout / tagout of energy sources, before beginning any lift repairs.
INSTALLER / OPERATOR PLEASE READ AND FULLY UNDERSTAND.
BY PROCEEDING YOU AGREE TO THE FOLLOWING.
•I have visually inspected the site where the lift is to be installed and verified the concrete to be in good
condition and free of cracks or other defects. I understand that installing a lift on cracked or defective
concrete could cause lift failure resulting in personal injury or death.
•I understand that a level floor is required for proper installation and level lifting.
•I understand that I am responsible if my floor is of questionable slope and that I will be responsible for
all charges related to pouring a new level concrete slab if required and any charges.
•I understand that Dannmar lifts are supplied with concrete fasteners meeting the criteria of the Ameri-
can National Standard “Automotive Lifts Safety Requirements for Construction, Testing, and Valida-
tion” ANSI/ALI
•ALCTV-2011, and that I will be responsible for all charges related to any special regional structural
and/or seismic anchoring requirements specified by any other agencies and / or codes such as the
Uniform Building Code (UBC) and / or International Building Code (IBC).
FOR TECHNICAL QUESTIONS, CALL (877)432-6627 7
•I will assume full responsibility for the concrete floor and condition thereof, now or later, where the
above equipment model(s) are to be installed. Failure to follow danger, warning, and caution instruc-
tions may lead to serious personal injury or death to operator or bystander or damage to property.
•I understand that Dannmar lifts are designed to be installed in indoor locations only. Failure to follow
installation instructions may lead to serious personal injury or death to operator or bystander or
damage to property or lift.
INSTALLER / OPERATOR PROTECTIVE EQUIPMENT
Personal protective equipment helps makes installation and operation safer, however, it does not take
the place of safe operating practices. Always wear durable work clothing during any installation and / or
service activity. Shop aprons or shop coats may also be worn, however loose fitting clothing should be
avoided. Tight fitting leather gloves are recommended to protect technician hands when handling parts.
Sturdy leather work shoes with steel toes and oil resistant soles should be used by all service personnel
to help prevent injury during typical installation and operation activities. Eye protection is essential
during installation and operation activities. Safety glasses with side shields, goggles, or face shields are
acceptable. Back belts provide support during lifting activities and are also helpful in providing worker
protection. Consideration should also be given to the use of hearing protection if service activity is
performed in an enclosed area, or if noise levels are high.
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When removing the lift from shipping angles pay close attention as the posts can slide and can cause
injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy
lifting devise.
PARTS INVENTORY
Be sure to take a complete inventory of parts prior to beginning installation.
DANGER
PARTS BAG
PART # QTY DESCRIPTION RECEIVED
17200017 10 5/8" x 2" Hex Bolt For Anchors
17202012 10 5/8" Flat Washers
17207011 10 5/8" x 11 Power Drop Recess Anchors
N/A 1 5/8-11 X 4" Anchor Set Bolt
17206015 2 Male Quick-Disconnect Fitting
17206014 2 Female Quick-Disconnect Fitting
17156002 1 Max Jax Hydraulic Hose Assembly Ø10 X 280mm
17156001 2 Max Jax Hydraulic Hose Assembly Ø10 X 4520mm
17206020 2 Pipe Reducer (3/8" Npt Female - 1/4" Npt Male)
17206018 2 3/8" x 3/8" Pipe Nipple
17206019 2 45-Degree Pipe Fitting (3/8" Npt Female - 3/8" Npt Male)
17206017 1 Long 3/8" NPT - 3/8" JIC 90-Degree Fitting
17206016 1 Long 90-Degree 3/8" x 3/8" O-Ring Fitting
17200029 4 M8 X 1.25mm Hex Bolt ( Power Unit Bolts )
17200005 4 M8 X 25mm Hex Bolts (For Flow Divider)
17200029 4 Hex Head Bolt M8 X 55mm (For Column Wheels)
17201010 12 M8 Nylon Hex Nuts
17207033 12 25mm C-Washers / Floor Mounting Shims
17207038 4 “C” Retainer Clips for Arms
17207040 4 Pull Rings for Arm Pins
17200021 4 M10 X 45 Hex Head Bolt (For Column Top Straps)
17201017 4 M10 Nylon Lock Nut (For Column Top Straps)
17207015 1 Rubber Power Unit Dampener Pad
17158007 2 127mm Wheels For Power Unit Cart
17207012 2 Retainers for Power Unit Cart Wheels
17158010 4 75mm Wheels For Columns
PARTS BOX
17157003 2 Column Top Straps
17207037 1 Flow Divider
17107006 4 Contact Lift Pads
17108041 4 Stackable Pad Adapters
17157002 4 Arm Pins
17157001 2 Lock Bars
OPTIONAL MOTORCYCLE ADAPTER KIT
17157007 1 Adapter Frame Assembly
MAX JAX ASSEMBLY
ITEM NO PART NUMBER DESCRIPTION QTY
1 17150002 MAX JAX POST ASSEMBLY 2
2 17154001 MAX JAX POWER UNIT STAND ASSEMBLY 1
3 17200028 M8 x 20 HEX HEAD BOLT 4
4 17201010 M8 NYLON LOCK NUT 8
5 17206016 MJ-MAORB 90~ LONG 6801-LL-06-06-NWO 1
6 17206017 MALE 90° ELBOW, EXTRA LONG 2501-LL-06-06 1
7 17156001 MAX JAX HYD. HOSE ASSEMBLY Ø10 x 4520mm 2
8 17156002 MAX JAX HYDRAULIC HOSE ASSEMBLY Ø10 x 295mm 1
9 17300003 110 VOLT, 1HP POWER UNIT 1
10 17207037 HYDRAULIC FLOW DIVIDER 1
11 17108041 SHORT LIFT PAD EXTENSION 4
12 17207015 POWER UNIT VIBRATION DAMPENER 1
13 17200005 M8 x 25 HEX HEAD BOLT 4
14 17207011 7/8 x 3-13/16 DROP IN SLEEVE ANCHOR 10
15 17200017 5/8-11 HEX HEAD BOLT 10
16 17202012 5/8 FLAT WASHER 10
17 17207033 SHIM 20
18 17107006 SLIP ON LIFT PAD ASSEMBLY 4
MAX JAX POST ASSEMBLY
ITEM NO PART NUMBER DESCRIPTION QTY
1 17151001 MAX JAX POST WELDMENT 1
2 17157001 MAX JAX SAFETY PIN ASSEMBLY 1
3 17152001 MAX JAX LIFT HEAD WELDMENT 1
4 17157002 MAX JAX LIFT HEAD PIN WELDMENT 2
5 17158009 MAX JAX SLIDE BLOCK 4
6 17102009 ARM LOCK ASSEMBLY 2
7 17153001 MAX JAX ARM WELDMENT 2
8 17250017 CYLINDER ASSEMBLY Ø2.0 x 42 1
9 17200029 HEX HEAD BOLT M8 x 55mm 2
10 17200021 M10 x 45 HEX HEAD BOLT 2
11 17201010 M8 NYLON LOCK NUT 2
12 17201017 M10 NYLON LOCK NUT 2
13 17207038 C RING Ø38mm OD 5103-150 2
14 17158010 MAX JAX WHEEL 2
15 17200022 SERRATED HEX FLANGE SCREW M8 x 12 8
16 17206015 3/8-18 NPT MALE QUICK DISCONNECT COUPLING 1
17 17206019 45° STREET ELBOW 5503-06-06 1
18 17206018 HEX NIPPLE 5404-06-06 1
19 17206020 STRAIGHT EXPANDER 5405-04-06 1
20 17157003 MAX JAX POST STRAP WELDMENT 1
MAX JAX PARTS LIST
FOR TECHNICAL QUESTIONS, CALL (877)432-6627 9
MAX JAX ASSEMBLY DIAGRAM
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*Diagram shows lift
with square lift pads.
New models come
standard with round
lift pads. Please note:
All Dannmar lifts now
come standard with
Round Lift pads for
greater durability.
Call for more
information.
*
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