Defencell PROFILE 300 Foglio di istruzioni

Installation Guidelines

PROFILE 300

DEFENCELL

Prole 300 1.25m high:

Five layers - Prole 300:11 to 300:07

PAS68 - 7500(N2):64/90:0/0

Prole 300 1.50m high:

Six layers - Prole 300:11 to 300:06

PAS68 - 7500(N3):80/90:2.5/0

PROFILE PANEL SIZES Unit Prole

300:04

Prole

300:05

Prole

300:06

Prole

300:07

Prole

300:08

Prole

300:09

Prole

300:10

Prole

300:11

Panel Length mm 4970

Panel Width mm 1273 1591 1909 2227 2546 2864 3182 3500

DEFENCELL Prole 300

Introduction

The DEFENCELL Prole 300 Protection System is a textile,

cellular, containment system which can be lled with

various materials (sand, gravel, soil and small rocks) to

build a variety of structures for perimeter security and

HVM protection.

Site Preparation

The ground should be level and compact to CBR value

of <5%. Where soft spots occur (CBR value of >5%)

the material will be excavated and replaced with 6F1

material compacted in 150mm layers. If the soft spot

locations are extensive, the material will be tested for

its CBR value. In addition, a trial pit will be excavated

to a depth of 1.5m and the sub-strata re-examined and

tested for its CBR value. Appropriate remediation of the

soft spot will be determined by the engineer.

DEFENCELL is to be lled using suitable granular ll with

a maximum stone size 40mm with no clays.

Landscape and Ecology

The designer should ensure that the berm proles takes

into account the following local material (soil) properties

and environmental conditions:

• Compaction: the consolidation of soil (under its own

weight) overtime.

• Erosion: the carrying away or displacement of solids

through weathering or living organisms.

• Slump: gravity causing material to slide down slope.

• Stability: the consistency of the berm form under

loading and over time.

Construction time

A team of four on an average 8 hour shift, with a 16T

excavator with 1m3ditching bucket plus operator, may

achieve the following:

Using the frame method

(Using two Prole frames)

Can complete 25-35 linear metres per shift.

(Not including landscaping.)

Note: These are a guide to installation of Prole300. The

production rate will increase or decrease depending on

the following:

• Distance excavator has to haul the ll

• Type of excavator used and bucket capacity

• The ow and size of granular ll used

• The experience of the excavator operator

• The climatic conditions

• The number of teams available

• Number of frames or pins available

Using the pin method

(Using enough pins for two panels at once)

Can complete 10-15 linear metres of Prole 300 per shift.

(Not including landscaping)

Installation

Prole 300 should be installed on compacted level

ground as per instruction above with consideration

given to drainage. The installation of Prole 300 can be

achieved in six stages:

Stage 1 - Panel Placement

The base layer of any Prole 300 PAS 68 design is the

P300:11. Identify the panel by its label which can be

found on either end.

Once the correct Prole 300 is selected, build the

corresponding Prole 300 frame by following the Frame

Installation Guide and position it on your building

site with the long side along the direction of your

construction.

Next identify the female end of the Prole 300. The

female end of a P300:11 has 11 cells while the male end

has only 10 cells.

Start with the labelled corner of the female end, lift the frame

up and place the corner cell onto the two corner pins.

368mm

318mm

300:06 300:07 300:08 300:09 300:10 300:11

38 40 42 44 46 48

Work your way across, lift the frame slightly and push the

Profile 300 down under the pin and back up so the pin is

located inside the cell. Move along to the next cell and repeat.

Repeat the process along both sides.

Finish at the diagonally opposite corner ensuring that

the male cells at this end protrude halfway past the end

of the frame as shown below.

Using Pins

If the frame is not used the same can be achieved by

using pins.

Using a building line as a guide, pins can be placed into

the ground along the long sides of the construction at

368mm centres and across the ends at 318mm centres.

In the same way as when using a frame, the cells are

placed over the pins until the Prole 300 is tight and

symmetrical. Start with the labelled corner of the female

end then working along both sides and nish with the

male end.

Pin Quantities Required

Note: If you have more than one frame or sets of pins

available, it is recommended you set up more base units.

Stage 2 - Subsequent Panels

Ideally, several panels should be pinned out or framed at

anyonetime whichwillallow for thelling machine(front

end loader, excavator, etc.) to continue immediately to

the next panel, therefore keeping momentum of the

installation.

Using frames

Once the rst frame is in position the next frame is tted

with the Prole 300 and positioned in the direction of

construction, so that the male end on the rst frame

interlocks with the female on the second frame. This is

completed by butting the two frames together.

Using Pins

The same can be achieved using pins.

Once the rst Prole 300 is in position, the next Prole

300 is opened out and aligned in the direction of

construction, with the female end of the new Prole

300 interlocked with the male end of the rst. Pin out

the new Prole as previously until the Prole is tight and

symmetrical.

Stage 3 - Filling

Fill should be distributed evenly across the panel width

taking care not to dump ll in one area.

Even distribution of the ll and levelling with the

excavator will aid the compaction process and reduce

manual spreading.

Some manual leveling may be required with some ll

materials.

Once the panel is full and ready for compaction the

frame should be removed by carefully lifting. Use four

people, one on each side of the frame.

If using pins ensure that all are removed before

compaction.

Stage 4 - Compaction

Once the cells are lled (or slightly over lled depending

on ll material) the frame is removed and the ll

compacted. A mechanical plate compactor is ideal.

This can be carried out whilst the excavator is lling

the next frame however you must ensure that the

compactor does not enter into the excavator bucket

operating radius at any time.

Compaction of the material is achieved with three passes

of a plate compactor.

Note: Care must be taken not to over compact otherwise

the outer cell walls may be crushed which will aect the

overall cell/berm height.

If the level of ll is too high once compaction is complete

this must be removed before the next layer is laid.

Stage 5 - Subsequent Layers

Once the base level is complete or you have nished a

section (depending on your construction plan) move to

the next layer.

Using frame

First change the frame to the next size down as per the

frame guide. Place on the fabric panel as previously

instructed.

Position the frame on top of the layer below, checking

it is central to the berm. This will give you spacing of

160mm either side of the panel below or roughly half a

cell. Position the end directly in line with the layer below.

Using pins

Pins are placed in the outer cells of the lled layer.

Position them centrally in the cell and step back half

a cell (160mm) from the edge to achieve the desired

angle/prole required for the berm.

Note: It is recommended that sequential panels are laid

to maintain momentum of the lling process.

Panel joints. Prole 300 1.25m

Stagger panel joints by using half panels at each end of

the berm to create an interlock between the panels.

Note: Half panels are required on layers 2 and 4

This is best achieved by carefully marking a line along

the centre of the panel, using a felt-marker or line-

paint, so you are left with complete cells in the same

conguration as a normal panel end.

It is advisable to cover the end cells with a scaold plank or

similar. Fill to the edge of the plank, leaving the cells below

the plank empty.

Then remove plank and cut cells next to the glue joints.

Remove the frame as usual and keep the unlled section

of Prole 300. Use this at the end of the run to complete

the layer.

Then place a new Prole panel on the frame and join to

the lled half panel.

Prole 300 1.50m

There are three distinct dierences between the Prole

300 1.25m high and the 1.50m high during construction;

1.The Prole 300 1.50m has an extra layer, using the

Prole 300:06 on top.

2. Connect all the end cells between panels with a cord

tied with a reef knot.

The same can be achieved when using pins.

3. Panel joints should be staggered by cutting the end

panels on each layer of a construction. Each layer should

be cut 1m shorter than the layer below to achive the

staggered joints.

Stage 6 - Landscaping

Once the berm is completed to the required specication

it can be landscaped.

The berm can be landscaped by topsoil being placed

on the front/rear face of the berm. Once this is done

the berm can be cut into the required angle using the

bucket of the excavator.

Note: Check the angle using a prole board set to the

required angle.

Berm Attack Face: - The granular material chosen for

the berm prole should be graded to between 54-57

deg. This should allow the berm to settle over time but

not below 50 deg. as required.

Top of Berm: - The nished berm level is to be minimum

of 1.25m or 1.50m above existing ground levels after

compaction depending on design.

Berm non attack face: - The granular material chosen

for the berm prole can be sloped at any angle required,

or as instructed by the Engineer on site.

To prevent erosion, the berm can be lined with seed

impregnated hessian with either grass seed/ wild grass

or turf can be laid. This will also allow it to blend in and

be more aesthetically pleasing.

End walls / walk ways and integration of Vehicle

Security Barriers (VSB)

During the construction of the berm, several things may

have been incorporated into the design:

• End berm wall

• Pedestrian aperture

• Integration with Vehicle Security Barrier

Pedestrian aperture can be installed within the berm but

must not be any closer than 10m from end of the berm

and a maximum of 1.2m wide.

Disclaimer

The information contained in this leaet is provided

by DEFENCELL (J & S Franklin Ltd or it’s aliates and

associates) in good faith. While DEFENCELL has made

reasonable eorts to ensure the accuracy, completeness

and appropriateness of such information, any reliance

on such information is entirely at the risk of the

party using it. The installation and conguration of

any of DEFENCELL’s products by a third party is not

DEFENCELL’s responsibility and DEFENCELL (or its

employees, distributors or contractors) shall not be liable

for any failure of any of DEFENCELL’s products caused by

improper installation or subsequent misuse.

Prole 300 Universal Frame

Assembly Guide

1. The Prole Frame consists of four

corner pieces and six sets of four cross

pieces. The six dierent cross pieces

match the six dierent size Prole 300

panels and are colour coded.

The frame parts all have long pins pre-

tted which are inserted into the Prole

300 cells.

2. Assemble the two side bars using two

corner pieces on each side and connect

using the short nuts and bolts supplied.

3. Insert the four cross pieces (two end

and two centre) and connect using the

short nuts and bolts. The all yellow cross

pieces are used for the Prole 300:11.

4. For subsequent smaller Prole

panels, change the cross pieces to the

corresponding size.

5. After use, disassemble and clean the

frame and return to packing case.

PROFILE

JOINT LINE

PROFILE 6

PROFILE 7

PROFILE 8

PROFILE 9

PROFILE 10

PROFILE 11

Tel: +44 (0) 207 836 5746

email: info@defencell.com

www.defencell.com

DEFENCELL

Manuali Attrezzature per l'edilizia popolari di altre marche

SASFORKS

SASFORKS EXTREME Manuale utente

Hailo

Hailo H-50 Manuale utente

Graco

Graco LineLazer ES 1000 Manuale per l'uso e la cura

Greenlee

Greenlee 555RSC Manuale utente

Manitowoc

Manitowoc Grove CD3340B Manuale utente

Lux Tools

Lux Tools A-FMR-20 Set Manuale utente

SIP

SIP 03683 Manuale utente

Volvo

Volvo L30G Manuale utente

Grizzly

Grizzly G8712 Manuale utente

Modulift

Modulift CMOD 12 Manuale utente

Case

Case DV201 Manuale utente

Sealey

Sealey SC10.V2 Manuale utente

Wacker Neuson

Wacker Neuson DT05 Manuale utente

HYVA

HYVA AMCO VEBA 81 Series Manuale utente

Atlas Copco

Atlas Copco Dynapac V5100TV Manuale utente

Toro

Toro 323 Manuale utente

Manitowoc

Manitowoc National Crane 1400A Manuale utente

SGS

SGS EC1500 Manuale utente

defencell PROFILE 300 Foglio di istruzioni

Manuali Attrezzature per l'edilizia popolari di altre marche