Deif CIO 116 Manuale utente

INSTALLATION AND COMMISSIONING GUIDE

CAN bus-based I/O module, CIO 116

16 digital inputs

• Mounting

• Terminals and wiring

• Commissioning, using the utility software

DEIF A/S · Frisenborgvej 33 · DK-7800 Skive

Tel.: +45 9614 9614 · Fax: +45 9614 9615

[email protected] · www.deif.com

Document no.: 4189341024F

SW version: 1.10.0

1. Introduction

1.1 Warnings, legal information and safety.........................................................................................................................................................................3

1.1.1 Warnings and notes.......................................................................................................................................................................................................... 3

1.1.2 Legal information and disclaimer.................................................................................................................................................................................3

1.1.3 Safety issues........................................................................................................................................................................................................................3

1.2 About the installation and commissioning guide.................................................................................................................................................... 4

1.2.1 General purpose.................................................................................................................................................................................................................4

1.2.2 Intended users.....................................................................................................................................................................................................................4

1.2.3 Contents and overall structure......................................................................................................................................................................................4

2. Installation, mounting and wiring

2.1 Installation..................................................................................................................................................................................................................................... 5

2.2 Mounting.........................................................................................................................................................................................................................................5

2.2.1 Mounting the CIO modules............................................................................................................................................................................................ 5

2.2.2 Dimensions........................................................................................................................................................................................................................... 5

2.3 Common functions....................................................................................................................................................................................................................6

2.4 Wiring and terminals................................................................................................................................................................................................................8

2.4.1 Terminal overview - CIO 116......................................................................................................................................................................................... 8

2.4.2 Wiring....................................................................................................................................................................................................................................10

2.4.3 CAN bus.............................................................................................................................................................................................................................. 10

3. Communication

3.1 Communication setup...........................................................................................................................................................................................................13

3.1.1 Step-by-step guide to setting up communication the first time.....................................................................................................................14

3.1.2 Step-by-step guide to update firmware to CIO module................................................................................................................................... 14

4. I/O setup

4.1 CIO info tab.................................................................................................................................................................................................................................15

4.2 Status relay.................................................................................................................................................................................................................................15

4.3 CIO 116.......................................................................................................................................................................................................................................... 17

4.3.1 Input settings..................................................................................................................................................................................................................... 17

INSTALLATION AND COMMISSIONING GUIDE 4189341024F EN Page 2 of 19

1. Introduction

1.1 Warnings, legal information and safety

1.1.1 Warnings and notes

Throughout this document, a number of warnings and notes with helpful user information will be presented. To ensure that these are

noticed, they will be highlighted as follows in order to separate them from the general text.

Warnings

DANGER!

This highlights dangerous situations. If the guidelines are not followed, these situations could result in death, serious

personal injury, and equipment damage or destruction.

CAUTION

This highlights potentially dangerous situations. If the guidelines are not followed, these situations could result in personal

injury or damaged equipment.

Notes

INFO

Notes provide general information, which will be helpful for the reader to bear in mind.

1.1.2 Legal information and disclaimer

DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how to install or operate the

engine/generator etc. controlled by the specific extension, the company responsible for the installation or the operation of the

extension must be contacted.

DANGER!

The CIO module is not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost.

Disclaimer

DEIF A/S reserves the right to change any of the contents of this document without prior notice.

The English version of this document always contains the most recent and up-to-date information about the product. DEIF does not

take responsibility for the accuracy of translations, and translations might not be updated at the same time as the English document.

If there is a discrepancy, the English version prevails.

1.1.3 Safety issues

Installing and operating the CIO module may imply work with dangerous currents and voltages. Therefore, the installation should

only be carried out by authorised personnel who understand the risks involved in working with live electrical equipment.

DANGER!

Be aware of the hazardous live currents and voltages. Do not touch any live inputs as this could lead to injury or death.

INSTALLATION AND COMMISSIONING GUIDE 4189341024F EN Page 3 of 19

1.2 About the installation and commissioning guide

1.2.1 General purpose

This installation and commissioning guide mainly includes general product and hardware information, mounting instructions, terminal

strip descriptions, I/O lists and limits, wiring descriptions and how to produce translations for the CIO module through the USW.

The general purpose of this document is to give the user important information to be used in the installation of the unit.

DANGER!

Please make sure to read this document before starting to work with the CIO module and the controller. Failure to do this

could result in human injury or damage to the equipment.

1.2.2 Intended users

This installation and commissioning guide is mainly intended for the person responsible for the design and installation. In most

cases, this would be a panel builder designer. Naturally, other users might also find useful information in the document.

1.2.3 Contents and overall structure

This document is divided into chapters, and in order to make the structure simple and easy to use, each chapter will begin from the

top of a new page.

INSTALLATION AND COMMISSIONING GUIDE 4189341024F EN Page 4 of 19

2. Installation, mounting and wiring

2.1 Installation

The CIO module is delivered in a sturdy carton to prevent shipping damage. When you receive a system, check the part number

against that of the requisition and packaging list for agreement. Inspect for damage, and if there is evidence of such, immediately file

a claim with the carrier and notify the regional DEIF sales office, your sales representative or a sales representative at DEIF's head

office in Skive, Denmark.

If the unit is not installed immediately, store it in the original shipping package in a moisture and dust free environment.

2.2 Mounting

2.2.1 Mounting the CIO modules

The CIO module is designed for mounting in a closed cabinet on a DIN rail. The module can be mounted on either a TS35 or G-type

rail. The unit must be mounted where the ambient temperature does not exceed the range -40 to +70 ⁰C.

2.2.2 Dimensions

The CIO 116 and CIO 208 modules have the following dimensions:

Width [A]:

111 mm [+/- 0.5 mm] (4.37)

Unit dimensions in mm (inches)

INSTALLATION AND COMMISSIONING GUIDE 4189341024F EN Page 5 of 19

2.3 Common functions

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

I10 I11 I12 I13 I14 I15 I16 I17

Com

Not used

CANbus

Status

Max 1A

Supply

+ -

Com

I19 I20 I21 I22 I23 I24 I25 I26

Com

18 19 20 21 22 23 24 25 26

8 0

ID selector

CIO 116

DEIF

LED1 LED2S1

Firmware

16 Digital Inputs

LED1:

Red – Device failure

Green – Status output

LED2:

Red – Comm. failure

Green – Comm. OK

S1:

CANbus End resistor

1. LED1 (Status LED)

LED1 indicates the operation status of the module, and the status output of this LED is located at terminal 3-4.

Set up as either status or configurable relay:

INSTALLATION AND COMMISSIONING GUIDE 4189341024F EN Page 6 of 19

Set up as status relay

LED colour Description

Green Status is OK, the relay is closed.

Red constant The CIO module is not working correctly, the relay is open.

Red flashing ID 0 is selected, relay is open.

Set up as configurable relay

LED colour Description

Green Status is OK, the relay is closed.

Turned off/no light Status is OK, the relay is open.

Red constant The CIO module is not working correctly, the relay is open.

Red flashing ID 0 is selected, relay is open.

Yellow The relay is closed, status is not OK.

2. Terminal resistor

The CIO module has a built-in 120 ohm end-termination for the CAN bus line which can be activated via the switch (S1) located at

terminal 5. See the section "CAN bus" in "Wiring and terminals" for more information and to see when to activate the switch.

3. LED2 (CAN bus LED)

LED2 indicates the status of the CAN bus communication to the host controller. This LED is located at terminal 7.

LED colour Description

Green constant Communication to the controller is working correctly.

Red constant No CAN bus communication detected.

Red 2 flashes CAN bus communication detected, but no CIO-specific

communication

Red flashing CIO communication detected, but not to this module.

4. ID selector

The ID selector is used to give CIO modules of the same type different IDs.

CIO 116 can use IDs from 1 to 15

CIO 208 can use IDs from 1 to 15

CIO 308 can use IDs from 1 to 15

5. USB for firmware update

The firmware of the CIO modules can be updated via the USB port.

INSTALLATION AND COMMISSIONING GUIDE 4189341024F EN Page 7 of 19

2.4 Wiring and terminals

2.4.1 Terminal overview - CIO 116

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

I10 I11 I12 I13 I14 I15 I16 I17

Com

Not used

CANbus

Status

Max 1A

Supply

+ -

Com

I19 I20 I21 I22 I23 I24 I25 I26

Com

18 19 20 21 22 23 24 25 26

8 0

ID selector

CIO 116

DEIF

LED1 LED2S1

Firmware

16 Digital Inputs

LED1:

Red – Device failure

Green – Status output

LED2:

Red – Comm. failure

Green – Comm. OK

S1:

CANbus End resistor

Terminal Name Description Comment

1 + +12/24 V DC

Power supply

2 - 0 V DC

Status

Common

Status relay (configurable)

4 Normally open

5 H CAN H

CAN bus interface 6 Com CAN Com

7 L CAN L

8 Not used

INSTALLATION AND COMMISSIONING GUIDE 4189341024F EN Page 8 of 19

Terminal Name Description Comment

9 Com Common Common for terminals 10-17

10 I10 Input 10

Digital input group 1

11 I11 Input 11

12 I12 Input 12

13 I13 Input 13

14 I14 Input 14

15 I15 Input 15

16 I16 Input 16

17 I17 Input 17

18 Com Common Common for terminals 19-26

19 I19 Input 19

Digital input group 2

20 I20 Input 20

21 I21 Input 21

22 I22 Input 22

23 I23 Input 23

24 I24 Input 24

25 I25 Input 25

26 I26 Input 26

INSTALLATION AND COMMISSIONING GUIDE 4189341024F EN Page 9 of 19

2.4.2 Wiring

12/24V DC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

I10 I11 I12 I13 I14 I15 I16 I17

Com

Not used

CANbus

Status

Max 1A

Supply

+ -

Com

I19 I20 I21 I22 I23 I24 I25 I26

Com

18 19 20 21 22 23 24 25 26

8 0

ID selector

CIO 116

DEIF

LED1 LED2S1

Firmware

16 Digital Inputs

LED1:

Red – Device failure

Green – Status output

LED2:

Red – Comm. failure

Green – Comm. OK

S1:

CANbus End resistor

- (or + )

+ (or - )

INFO

The two digital input groups can have different sources.

INFO

The potential of the common terminal can be both positive and negative.

2.4.3 CAN bus

The CIO module(s) can be configured as the only device on the CAN bus or together with an engine controller (ECU) on the same

CAN bus as shown in the below example. CIO module(s) can be placed together with all the different engine protocols which are

available in the AGC (both J1939 and CANopen), because the CIO module will adapt to the baud rate on the CANline.

It is possible to connect up to three CIO modules of each type to one AGC.

INSTALLATION AND COMMISSIONING GUIDE 4189341024F EN Page 10 of 19

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