DeLuxe Stitcher G5 Manuale utente
Before using this Stitcher Head, all operators must study this manual and follow the
safety warnings and instructions. Keep these instructions with the G5 Stitcher Head
for future reference. If you have any questions, contact your local DeLuxe Stitcher
Company Graphic Arts Representative or Distributor.
DELUXESTITCHER
COMPANY INC.
G5 Stitcher Head
OPERATION AND MAINTENANCE MANUAL
Wire Size: 25 Ga. Round (0.52 mm)
Crown Sizes: 1/2” (12mm) and 13/64” (5 mm) Loop
Capacity: 2 sheets to 13/64” (5 mm)
Head Serial Number :
Date Purchased :
Where Installed:
(make/model of machine)
This manual is produced by DeLuxe Stitcher Company Inc. for Deluxe G5 stitching heads as fitted to
Watkiss Automatic Stitch-Fold units.
Watkiss part number 960-681, Deluxe G5 Stitch Head Operator Manual, March 2003.
Specifications
2
Weight
Shipping Weight . . . . . . . . . . . . . 7.4 lbs (3.4 kg)
Physical Dimensions
Height . . . . . . . . . . . . . . . . . . 10-3/4” (26.3 cm)
Width . . . . . . . . . . . . . . . . . . 2” (5.1 cm)
Stitching Capacity . . . . . . . . . . . . . . . . . Two Sheets to 5mm (13/64”)
Wire Type . . . . . . . . . . . . . . . . . . 25 round (0.52 mm max)
Crown Sizes . . . . . . . . . . . . . . . . . . 1/2” (12mm), 13/64” (5mm) Loop
Minimum Head Center
. . . . . . . . . . . . . . . . . 1-1/2” (39mm)
Stitches Per Hour . . . . . . . . . . . . . . . . . . 10,000
Replacement for: . . . . . . . . . . . . . . . . . . DeLuxe Stitcher 26/26D heads as well
as Hohner 43/6, 48/5, 52/8 and 55/7 heads
and Acme, Champion, Interlake, ISP and
Magnatek heads
13
8[34.9m m]
1
17
32 [39.0m m]
45
64 [18.0mm]
11
59
64 [302.8m m]
123
32 [43.6mm]MIN
1
29
32 [48.4m m]MAX
349
64 [95.6mm]
217
64 [57.4mm]
319
64 [83.7mm]
325
64 [86.0mm]MAX
2
13
16 [71.4mm]
3
55
64 [98.0m m]
77
64 [180.5mm]
13
64 [5.0mm]
DRIVE
ADJUSTMENT
1
59
64 [49.0m m]
STROKE
13
32 [27.9m m]
127
64 [36.0m m]
103
4[273.0mm]
3
8[9.5m m]
13
16 [30.3mm]
24 5
8 [625.6mm]
2131
64 [545.7m m]
17
7
64 [434. 4mm]
Dimensions
3
Installation
4
• G5 Manual
• Bag of tools; 2.0mm, 3.0mm and Double Open End Wrench (5.5mm and 7mm)
• T-Handle Hex Head Wrench; 4mm
• Clamp Block and Cap Screw (for mounting)
• Wire Guide Spring and Wire Anti-Backup Unit
• Clincher Plate, Points, Slide, Nuts and Studs
• Stitch Samples
Contents
Figure 1 - Inspection
A9086DA
G50286WA
G20374
(2 mm)
G20360
(3 mm)
G50707
(5.5 and 7 mm)
G50708
(4 mm)
G50800A
5
Always disconnect the power supply before
making any adjustments or servicing the head.
rWARNING
!
Figure 2 - Assembly
G50181
G50286WA
Assembly (Figures 2 & 4)
G20522
G50181
Align the Clincher
Slide and Driver
G50286WAA G20241 (2)
G50804
G50800A
Do not Jam Tube
into Feed Gears.
Leave a distance
of 1/32” (.5mm)
before tightening
the Set Screw
Insert Tube while
the Feed Gears
are engaged
6
Figure 3 - Mounting the Head
Mounting (Figure 3)
G50716
Turn to adjust
for position
G50102
G50394 (4)
G50162A
Position in rail on
Stitcher Machine
Engage the
Feed Gears
to assist
in mounting
G50367
Figure 4 - Threading the Head
7
Wire Threading (Figures 4 & 5)
Figure 5 - Threading the Head
G50144A
G50110A
G50112
G20293
G50245
Turn to disengage
Small and Large
Feed Gears
G50286WA
G50181
G20293B
G50800A
Insert wire into
Anti-Backup Unit
Pass wire
between
Oiler Felts
G50245
Turn to engage
Small and Large
Feed Gears
Guide Wire between
the Small and
Large Feed Gears
G50804
Loosen to allow
thread to pass
Make sure all guards are in place before
operating the stitcher head
rWARNING
!
Adjusting the Length of the Stitch Leg (Figure 6)
Figure 6 - Adjusting the Stitch Leg
G50197A
G20573
8
G50245
G50181
Longer
Right Leg
Shorter
Right Leg
Move wire
center right
Move wire
center left
G50245
Disengage the
Feed Gears when
making adjustments
See also the addendum at the back of this manual.
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