DeVilbiss EX-CELL ZR2800 Manuale utente
Operation Manual
for model ZR2800
Part No. A13547 Rev. 0 7/29/05
IMPORTANT
Please make certain that the person who is to use this equipment carefully
reads and understands these instructions before operating.
Pressure Washer
Table of Contents
Safety Guidelines/Definitions .................2
Consumer Saftey Information ................2
Important Safety Instructions ..............2-5
Carton Contents ......................................6
Assembly Instructions ............................. 6
Operating Instructions ...................... 7-11
Maintenance .................................... 12-13
Storage ..................................................14
Trouble Shooting Guide .................. 15-16
Warranty ................................................18
Español ............................................ 19-36
Français ........................................... 37-56
Record All Information and attach sales
receipt here for future reference:
Purchase Date:__________________________
Serial #: ________________________________
Do Not return this product to the retailer!
Questions? 1-800-888-2468
Learn more about your pressure washer,
get answers to frequently asked questions,
and register on line at
www.excellpressurewasher.com
2- ENG
A13547
IMPORTANT SAFETY INSTRUCTIONS
Do not operate this unit until you have read and understand this
Operators Manual and the Engine Owners Manual for Safety,
Operation, and Maintenance Instructions.
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
• Spilled gasoline and it’s vapors can
become ignited from cigarette sparks,
electrical arcing, exhaust gases, and hot
engine components such as the muffler.
• Shut off engine and allow it to cool before
adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel.
Move pressure washer away from fueling
area before starting engine.
• Heat will expand fuel in the tank which
could result in spillage and possible fire
explosion.
• Keep maximum fuel level ½" below top of
tank to allow for expansion.
• Operating the pressure washer in an ex-
plosive environment could result in a fire. • Operate and fuel equipment in well venti-
lated areas free from obstructions. Equip
areas with fire extinguisher suitable for
gasoline fires.
READ AND SAVE THESE INSTRUCTIONS
This product may not be equipped with a spark arresting muffler.
If the product is not equipped and will be used around flammable
materials, or on land covered with materials such as agricultural crops, forest, brush,
grass, or other similar items, then an approved spark arrester must be installed and
is legally required in the state of California. It is a violation of California statutes
section 130050 and/or sections 4442 and 4443 of the California Public Resources
Code, unless the engine is equipped with a spark arrester, as defined in section 4442,
and maintained in effective working order. Spark arresters are also required on some
U.S. Forest Service land and may also be legally required under other statutes and
ordinances.
Engine exhaust contains chemicals known, in certain quantities, to
cause cancer, birth defects or other reproductive harm.
CONSUMER SAFETY INFORMATION
SAFETY GUIDELINES - DEFINITIONS
Indicates an imminently
hazardous situation
which, if not avoided, will result in death
or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, could result in death
or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, may result in minor
or moderate injury.
Used without the safety
alert symbol indicates a
potentially hazardous situation which, if not
avoided, may result in property damage.
This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this information, we use the symbols below. Please
read the manual and pay attention to these symbols.
HAZARD
3- ENG A13547
• Materials placed against or near the
pressure washer can interfere with its proper
ventilation features causing overheating and
possible ignition of the materials.
• Never operate pressure washer in an area
containing dry brush or weeds.
• Muffler exhaust heat can damage painted
surfaces, melt any material sensitive to
heat (such as siding, plastic, rubber, or
vinyl), and damage live plants.
• Always keep pressure washer a minimum of
four feet away from surfaces (such as houses,
automobiles, or live plants) that could be
damaged from muffler exhaust heat.
• Improperly stored fuel could lead to
accidental ignition. Fuel improperly
secured could get into the hands of
children or other unqualified persons.
• Store fuel in an OSHA approved container,
in a secure location away from work area.
• Use of acids, toxic or corrosive chemicals,
poisons, insecticides, or any kind of
flammable solvent with this product could
result in serious injury or death.
• Do not spray flammable liquids.
• Breathing exhaust fumes will cause
serious injury or death! Engine exhaust
contains carbon monoxide, an odorless
and deadly gas.
• Operate pressure washer in a well
ventilated area. Avoid enclosed areas such
as garages, basements, etc.
• Never operate unit in a location occupied
by humans or animals.
• Some cleaning fluids contain substances
which could cause injury to skin, eyes, or
lungs.
• Use only cleaning fluids specifically recom-
mended for high pressure washers. Follow
manufacturers recommendations. Do not
use chlorine bleach or any other corrosive
compound.
RISK TO BREATHING
WHAT CAN HAPPEN HOW TO PREVENT IT
RISK OF EXPLOSION OR FIRE (continued)
HAZARD
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your washer operates at fluid pressures
and velocities high enough to penetrate
human and animal flesh, which could
result in amputation or other serious injury.
Leaks caused by loose fittings or worn
or damaged hoses can result in injection
injuries. DO NOT TREAT FLUID INJECTION
AS A SIMPLE CUT! See a physician
immediately!
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened
and in good condition. Never hold onto the
hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose
fittings while system is pressurized.
RISK TO FLUID INJECTION
HAZARD
WHAT CAN HAPPEN HOW TO PREVENT IT
• Injuries can result if system pressure is not
reduced before attempting maintenance or
disassembly.
• To relieve system pressure, shut off
engine, turn off water supply, and pull gun
trigger until water stops flowing.
• Use only hoses and accessories rated
for pressure higher than your pressure
washer's PSI.
HAZARD
4- ENG
A13547
• Contact with hot surfaces, such as
engines exhaust components, could
result in serious burn.
• During operation, touch only the control
surfaces of the pressure washer. Keep
children away from the pressure washer
at all times. They may not be able to
recognize the hazards of this product.
• Spray directed at electrical outlets or
switches, or objects connected to an
electrical circuit, could result in a fatal
electrical shock.
• Unplug any electrically operated product
before attempting to clean it. Direct spray
away from electric outlets and switches.
RISK OF
ELECTRICAL SHOCK
HAZARD
WHAT CAN HAPPEN HOW TO PREVENT IT
RISK OF
ELECTRICAL SHOCK
RISK OF
ELECTRICAL SHOCK
RISK OF HOT
SURFACES
HAZARD
WHAT CAN HAPPEN HOW TO PREVENT IT
• Do not use acids, gasoline, kerosene,
or any other flammable materials in this
product. Use only household detergents,
cleaners and degreasers recommended
for use in pressure washers.
• Wear protective clothing to protect eyes
and skin from contact with sprayed
materials.
• Use of acids, toxic or corrosive chemicals,
poisons, insecticides, or any kind of
flammable solvent with this product could
result in serious injury or death.
RISK OF
CHEMICAL
BURN
HAZARD
WHAT CAN HAPPEN HOW TO PREVENT IT
• Fuel or oil can leak or spill and could
result in fire or breathing hazard, serious
injury or death can result. Fuel or oil
leaks will damage carpet, paint or other
surfaces in vehicles or trailers.
• If pressure washer is equipped with a
fuel shut-off valve, turn the valve to the
off position before transporting to avoid
fuel leaks. If pressure washer is not
equipped with a fuel shut-off valve, drain
the fuel from tank before transporting.
Only transport fuel in an OSHA approved
container. Always place pressure washer
on a protective mat when transporting to
protect against damage to vehicle from
leaks. Remove pressure washer from
vehicle immediately upon arrival at your
destination.
RISK OF INJURY OR PROPERTY DAMAGE
WHEN TRANSPORTING OR STORING
HAZARD
WHAT CAN HAPPEN HOW TO PREVENT IT
5- ENG A13547
• Reactive force of spray will cause gun/
wand to kickback, and could cause the op-
erator to slip or fall, or misdirect the spray.
Improper control of gun/wand can result in
injuries to self and others.
• Do not overreach or stand on an unstable
support.
• Do not use pressure washer while
standing on a ladder.
• Grip gun/wand firmly with both hands.
Expect the gun to kickback when
triggered.
• If proper starting procedure is not
followed, engine can kickback causing
serious hand and arm injury.
• If engine does not start after two pulls,
squeeze trigger of gun to relieve pump
pressure. Pull starter cord slowly until
resistance is felt. Then pull cord rapidly
to avoid kickback and prevent hand or
arm injury.
• The spray gun/wand is a powerful clean-
ing tool that could look like a toy to a
child.
• Keep children away from the pressure
washer at all times.
RISK OF UNSAFE OPERATION
HAZARD
WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafe operation of your pressure washer
could lead to serious injury or death to
you or others.
• Do not use chlorine bleach or any other
corrosive compound.
• Become familiar with the operation and
controls of the pressure washer.
• Keep operating area clear of all persons,
pets, and obstacles.
• Do not operate the product when
fatigued or under the influence of alcohol
or drugs. Stay alert at all times.
• Never defeat the safety features of this
product.
• Do not operate machine with missing,
broken, or unauthorized parts.
• Never leave wand unattended while unit
is running.
RISK OF INJURY FROM SPRAY
HAZARD
WHAT CAN HAPPEN HOW TO PREVENT IT
• High velocity fluid spray can cause
objects to break, propelling particles at
high speed.
• Light or unsecured objects can become
hazardous projectiles.
• Always wear ANSI approved Z87 safety
glasses.Wear protective clothing to protect
against accidental spraying.
• Never point wand at, or spray people or
animals.
• Always secure trigger lock when wand
is not in service to prevent accidental
operation.
• Never permanently secure trigger in pull
back (open) position.
6- ENG
A13547
ASSEMBLY INSTRUCTIONS
3. Connect wand to gun. Tighten
securely.
2. Attach high
pressure hose
to gun. Tighten
securely.
1. Place handle assembly onto frame,
depress the snap buttons, and
slide the handle assembly onto the
frame until snap buttons snap into
place.
CARTON CONTENTS
Engine Frame
and Wheel
Assembly
High Pressure
Hose
Spray Gun
Quick Connect Spray Wand Handle
Chemical
Hose
Bagged Parts
Nozzle
Cleaning
Tool
Engine
Manual
Quick
Connect
Nozzles
Nozzle
Holder
4. Place the nozzle holder onto
the panel (located on the handle
assembly) and push each nozzle
holder into place.
5. Remove five colored quick
connect nozzles from plastic
bag and insert them into correct
grommet on the nozzle holder.
NOTE: Nozzles are color coded
to match colored nozzles on
panel.
Operation
Manual
NOTE: The high pressure pump was
filled with oil at the factory. There is no
need to add oil at this time, see the
Maintenance section of this manual
for Maintenance information.
Registration
card
7- ENG A13547
OPERATING INSTRUCTIONS
BASIC ELEMENTS OF A
PRESSURE WASHER
High Pressure Pump: Increases the
pressure of the water supply.
Engine: Drives the high pressure
pump.
High Pressure Hose: Carries the
pressurized water from the pump to
the gun and spray wand.
Spray Gun: Connects with spray
wand to control water flow rate,
direction, and pressure.
Quick Connect Spray Wand: Allows
the user to quickly change out high-
pressure nozzles. See How To Use
Spray Wand instructions in this section.
Chemical Hose (not shown): Feeds
cleaning agents into the pump to
mix with the water. See How To
Apply Chemicals/Cleaning Solvents
instructions in this section.
Compare the illustrations with your unit to familiarize yourself with the location
of various controls and adjustments. Save this manual for future reference.
Engine
High
Pressure
Hose
Spray
Gun
Quick
Connect
Spray Wand
High
Pressure
Pump
BASIC ELEMENTS OF AN
ENGINE
Refer to the engine manual for
location and operation of engine
controls.
Choke Control: Opens and closes
carburetor choke valve.
Throttle Control Lever: Controls
engine speed.
Starter Grip: Pulling starter grip
operates recoil starter to crank
engine.
Fuel Valve Lever: Opens/closes
connection between fuel tank and
carburetor.
Engine Switch: Enables and disables
ignition system.
8- ENG
A13547
PRESSURE WASHER
TERMINOLOGY
PSI: Pounds per Square Inch. The
unit of measure for water pressure.
Also used for air pressure, hydraulic
pressure, etc.
GPM: Gallons Per Minute. The unit of
measure for the flow rate of water.
CU: Cleaning Units. GPM multiplied
by PSI. GPM x PSI = CU
Bypass Mode: Allows water to
re-circulate within pump when the
gun trigger is not pulled.
Allowing the unit to
run for more than
two minutes without the gun trigger
pulled could cause overheating and
damage to the pump.
Thermal Relief
Valve: When the
temperature inside
the pump rises too
high the valve will
open and release a
gush of water in an
effort to lower the temperature inside
the pump. The valve will then close.
Chemical Injection System: Mixes
cleaners or cleaning solvents with
the water to improve cleaning
effectiveness.
Water Supply: All pressure washers
must have a source of water. The
minimum requirements for a water
supply are 20 PSI and 5 gallons per
minute.
PRESSURE WASHER
OPERATING FEATURES
PRESSURE ADJUSTMENTS
The pressure setting is preset at the
factory to achieve optimum pressure
and cleaning. If you need to lower the
pressure, it can be accomplished by
these methods.
1. Back away from the surface
to be cleaned. The further away
you are, the less the pressure will
be on the surface to be cleaned.
2. Change to the 40º nozzle -
(white) this nozzle delivers a less
powerful stream of water and a
wider spray pattern.
DO NOT attempt
to increase pump
pressure. A higher pressure setting
than the factory set pressure may
damage pump.
3. Reduce the speed of the
gasoline engine (RPM). Slow
the engine down and the water
pressure will go down with it.
Thermal
Relief
Valve
9- ENG A13547
The high pressure spray from your pressure washer is
capable of causing damage to surfaces such as wood,
glass, automobile paint, auto striping and trim, and delicate objects such as
flowers and shrubs. Before spraying, check the item to be cleaned to assure
yourself that it is strong enough to resist damage from the force of the spray.
*
Nozzle Color Red Yellow Green White Black
Spray
Pattern
0º 15º 25º 40º low pressure
Uses
powerful
pinpoint for
very intense
cleaning
intense
cleaning of
small areas
intense
cleaning of
larger areas
covers wide
areas of
cleaning
applies
cleaning
solutions
Surfaces *
Metal or
concrete
DO NOT use
on wood
metal,
concrete, or
wood
metal,
concrete, or
wood
metal,
concrete,
wood, or vinyl
metal,
concrete,
wood, or
vinyl
TO USE SPRAY WAND
The nozzles for the spray wand are stored in nozzle holder on the panel
assembly. Colors on the panel identify nozzle location and spray pattern. See
chart to choose the correct nozzle for the job to be performed.
READ AND UNDERSTAND ALL WARNINGS BEFORE STARTING UNIT
When using the high pressure setting, DO NOT allow the high
pressure spray to come in contact with unprotected skin, eyes,
or with any pets or animals. Serious injury can occur.
Your washer operates at fluid pressures and velocities high enough to penetrate
human and animal flesh, which could result in amputation or other serious injury.
Leaks caused by loose fittings or worn or damaged hoses can result in injection
injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician
immediately!
NEVER fill fuel tank when engine is running or hot. Do not
smoke when filling fuel tank.
NEVER fill fuel tank completely. Fill tank to 1/2" below bottom of filler neck
to provide space for fuel expansion. Wipe any fuel spillage from engine and
equipment before starting engine.
NEVER run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust
contains carbon monoxide, an odorless and deadly gas.
DO NOT let hoses come in contact with very hot engine muffler during or
immediately after use of your pressure washer. Damage to hoses from contact with
hot engine surfaces will NOT be covered by warranty.
NEVER pull water supply hose to move pressure washer. This
could damage hose and/or pump inlet.
DO NOT use hot water, use cold water only.
NEVER turn water supply off while pressure washer engine is running or damage to
pump will result.
DO NOT stop spraying water for more than two minutes at a time. Pump operates
in bypass mode when spray gun trigger is not pressed. If pump is left in bypass
mode for more than two minutes internal components of the pump can be
damaged.
If you do not understand these precautions, please call 1-800-888-2468 to
speak to a service representative for further instructions.
10- ENG
A13547
HOW TO APPLY CHEMICALS
AND CLEANING SOLVENTS
Applying chemicals or cleaning
solvents is a low pressure operation.
NOTE: Use only soaps and chemicals
designed for pressure washer use. Do
not use bleach.
To Apply chemicals:
1. Press chemical
hose onto
barbed fitting
located near high
pressure hose
connection of
pump as shown.
2. Place other end of chemical
hose with filter on it into container
holding chemical/cleaning
solution. NOTE: For every 7
gallons of water pumped 1 gallon
of chemical/cleaning solution will
be used.
3. Install low pressure (black)
nozzle into quick connect fitting
of spray wand, see How To Use
Spray Wand paragraph in this
section.
4. After use of chemicals, place
chemical hose into container
of clean water and draw
clean water through chemical
injection system to rinse
system thoroughly. If chemicals
remain in the pump it could be
damaged. Pumps damaged due
to chemicals will not be covered
under warranty.
NOTE: Chemicals and soaps will not
siphon when spray wand is in the high
pressure setting.
CHANGING NOZZLES ON SPRAY
WAND
Risk of Flying
Object could
cause risk of serious injury. DO
NOT attempt to change nozzles
while pressure washer is running.
Turn engine off before changing
nozzles.
1. Pull quick
connect coupler
back and insert
nozzle.
2. Release quick
connect coupler
and twist nozzle to make sure it
is secure in coupler.
Risk of Flying
Object could
cause risk of serious injury. Ensure
nozzle is completely inserted in
QC socket, and QC snap ring is
fully engaged (forward) before
squeezing gun trigger.
Risk of injection or
injury to person.
Do not direct discharge stream
toward persons, unprotected
skin, eyes, or any pets or animals.
Serious injury can occur.
Barbed Fitting
Indice
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