Direct-Lift PP9 Plus Manuale utente
PP9 Plus
Four Post Lift
9,000 lbs. Capacity
(4,500 lbs. per axle)
Minimum wheelbase 101" at rated capacity
INSTALLATION / OWNERS MANUAL
Read this manual thoroughly before installing, operating, or maintaining this lift. When done with installation be
sure to return documents to package and give all materials to lift owner/operator. When installation is complete
be sure to run lift up and down a few cycles with and without “typical” vehicle loaded on lift.
© September 2010 by Vehicle Service Group. All rights reserved. CO7703.1 IN50004
Rev. E 07/19/2010
IMPORTANTReference ANSI/ALI ALIS,
Safety Requirements for
Installation and Service of Automotive Lifts
before installing lift.
2
TABLE OF CONTENTS
s )-0/24!.4).&/2-!4)/. .................................................................................................................. pg 2
s 4//,32%15)2%$ .................................................................................................................................... pg 4
s ,)&430%#)&)#!4)/.3 ............................................................................................................................. pg 4
s &LOOR0LAN ................................................................................................................................................. pg 5
s ).34!,,!4)/.).3425#4)/.3 ............................................................................................................ pg 6
s #!34%2+)4!33%-",9).34!,,!4)/. ........................................................................................... pg 8
s &/5.$!4)/.!.#(/2).'2%15)2%-%.43................................................................................. pg 9
s /7.%2%-0,/9%22%30/.3)"),)49.............................................................................................. pg 13
s ,/#+/544!'/54................................................................................................................................. pg 13
s 3!&%4902/#%$52%3 ............................................................................................................................ pg 15
3
s /0%2!4)/.).3425#4)/.3.................................................................................................................. pg 13
s 02%6%.4)6%-!).4%.!.#%3#(%$5,%........................................................................................... pg 15
s 42/5",%3(//4).' ............................................................................................................................... pg 17
s #!",%).30%#4)/.'5)$% ................................................................................................................... pg 19
s ),,5342!4%$0!243,)34...................................................................................................................... pg 26
IMPORTANT INFORMATION
Four Post Lifts
1. Always inspect the lift for damage and make note of any damage on the bill of lading.
2. In case of freight damage, call the truck line immediately and report the damage as a freight claim.
-AKESUREYOUHAVEEXTRAHELPORHEAVYDUTYLIFTINGEQUIPMENTWHENUNLOADINGANDASSEMBLINGTHELIFT
4. Please read the safety procedures and operating instructions in this manual before operating lift.
+EEPTHISMANUALNEARLIFTATALLTIMES-AKESUREALLOPERATORSREADTHISMANUAL
./4%!REYOUINSTALLINGINALEVELLOCATION,IFTMUSTBEANCHOREDINPLACEIFSLOPEISGREATERTHAN
1/8" per foot.)
-AKESUREYOUHAVEENOUGHROOMTOINSTALLTHELOCKRODS9OUWILLNEEDATLEASTOFCLEARANCEFROM
THEOPPOSITEENDOFTHEPOWERUNITENDOFTHELIFTANDATTHEPOWERUNITEND3EEmOORPLANONPAGE
4HEPOWERUNITMAYBEINSTALLEDONTHEDRIVERSFRONTORTHEPASSENGERREARCORNER
8. Never raise a car until you have double checked all bolts, nuts and hose fittings.
9. Always lock the lift before going under the vehicle or storing another vehicle underneath lift.
Never allow anyone to go under the lift when raising or lowering.
4
4HISISAVEHICLELIFTINSTALLATIONOPERATIONMANUALANDNOATTEMPTISMADEORIMPLIEDHEREINTOINSTRUCTTHEUSERIN
lifting methods particular to an individual application. Rather, the contents of this manual are intended as a basis
for operation and maintenance of the unit as it stands alone or as it is intended and anticipated to be used in
CONJUNCTIONWITHOTHEREQUIPMENT
0ROPERAPPLICATIONOFTHEEQUIPMENTDESCRIBEDHEREINISLIMITEDTOTHEPARAMETERSDETAILEDINTHESPECIlCATIONS
ANDTHEUSESSETFORTHINTHEDESCRIPTIVEPASSAGES!NYOTHERPROPOSEDAPPLICATIONOFTHISEQUIPMENTSHOULDBE
DOCUMENTEDANDSUBMITTEDINWRITINGTOTHEFACTORYFOREXAMINATION4HEUSERASSUMESFULLRESPONSIBILITYFORANY
EQUIPMENTDAMAGEPERSONALINJURYORALTERATIONOFTHEEQUIPMENTDESCRIBEDINTHISMANUALORANYSUBSEQUENT
damages.
LIFT SPECIFICATIONS & FLOOR PLAN
Capacity 9,000 lbs
,IFTING(EIGHT vv
#EILING(EIGHTTOBEHEIGHTOFHIGHESTVEHICLETOBERAISEDPLUS vv
Overall Length w/ Ramps vv
Overall Length w/ no Ramps vv
Overall Width vv
Approach Ramp Length vv
Runway Width vv
Runway Length vv
2UNWAY(EIGHT 4-3/4”
(EIGHTOF#OLUMNS vv
Clearance between Columns vv
Clearance between Runways 39”
Outside Runway to Outside Runway vv
#LEARANCE5NDER2UNWAY vv
-OTORSPECS 6!#(0
Shipping Weight ,"3
5
6
TOOLS REQUIRED
s 3ETOFMETRICWRENCHESANDORSOCKETS
s !DJUSTABLEWRENCH
s ,OCKINGPLIERS
s 4APEMEASURE
s 3TEP,ADDER
s 'ALLONSOF(YDRAULIC/IL
2ECOMMENDED/IL)3/,IGHT(YDRAULIC/IL
INSTALLATION INSTRUCTIONS
2EMOVEPLASTICWRAPFROMTOPRUNWAYANDREMOVEALLHARDWARE4HISINCLUDESTHE0OWER5NIT$RIP
4RAYS4OOL"OXANDORANY*ACKS.OTE9OUSHOULDlNDTHISMANUALEITHERINTHETOPOFTHERUNWAYOR
INSIDETHE0OWER5NITBOX
7HILETHE-AINSIDE2UNWAY)TEM&IGURESISUPSIDEDOWNlNDTHEENDOFTHE(YDRAULIC(OSE
that is already connected to the cylinder. Locate the hole in the side of the runway and install the
DEGREE&ITTING)TEMSECURINGTORUNWAYWITH*AM.UT!LSOREMOVEALLOFTHEPLASTICTIESSECUR
INGTHECABLES%XTENDTHECABLEENDSTHROUGHTHERUNWAYENDS2EMOVECYLINDERRODSHIPPING
BLOCK4IGHTENHYDRAULIClTTINGS
%XTENDCYLINDERPISTONRODOUTBYPUSHINGORPULLINGONTHE#ABLE,OCK0LATE!)TEM&IGUREON
THEENDOFTHECYLINDER.OWUNBOLTTHETOPRUNWAYTAKINGTHENECESSARYSAFETYPRECAUTIONS.OTE5SING
SOMETYPEOFAHOISTISRECOMMENDEDTHISRUNWAYWILLNEEDTOBEmIPPEDOVERSOITISNOLONGER
upside down. Place this runway in your bay with the hydraulic fitting facing toward your
previously chosen corner for the power unit.
.EXTUNBOLTALLFOURCOLUMNSFROMTHESHIPPINGPACKAGEANDPLACETHECOLUMNWITHTHEPOWERUNITMOUNT
ing bracket in the above chosen corner. Arrange the other three columns in the remaining corners.
5NPACKTHE#ROSSBEAMS2AMPS3AFETY,ATCH,INKAGE2ODSAND,OCK,ADDERSFROMBOTTOM2UNWAY2E
MOVETHE3AFETY,ATCH#OVERS)TEMS&IGURE4HEYWILLBEREINSTALLEDLATER!RRANGETHE
#ROSSBEAMSSOTHATTHELOCKINGLINKAGEISFACINGOUTWARDANDTHE3HORT#ONNECTING2OD")TEM
&IGUREISCLOSESTTOTHEPOWERUNITCOLUMN!LSOREMOVE#ROSSBEAM#OVERS)TEMS
&IGUREIFNOTALREADYREMOVED
6. If you have means for securely lifting the Crossbeam, lower it into the tops of the columns. If you don't,
then the columns will have to be placed horizontal, and the crossbeams installed in the columns.
7
4HENTHEENTIREENDSTRUCTURETWOCOLUMNSANDCROSSBEAMWILLNEEDTOBESTOODUPASONE
5NPACKTHE,OCK,ADDERS)TEM&IGUREFROMTHEPACKAGEANDSLIDETHEMINTOTHEPRECUTSLOTON
THE2UB"LOCKS)TEM&IGUREINSIDEEACHCOLUMN!FTERREMOVINGTHETOPNUTFROMTHELOCK
LADDERYOUAREREADYTOINSTALLTHE4OP#APS!")TEMS&IGURESONTHECOLUMNS
"EAWAREOFTHEOFFSETHOLEINCOLUMN4OP#APS!RRANGETHEMSOTHATTHECABLEMOUNTINGHOLESARECLOS
ESTTOTHERUNWAYS5SEPROVIDEDBOLTSNUTSWASHERSANDLOCKWASHERSTOINSTALL4OP#APSASSHOWNIN
&IGURE
3ECURE4OP#APAND,OCK,ADDERASSEMBLIESTOGETHERWITH7ASHERAND.UT)TEMS&IGURE
Position the Crossbeams at the second lowest locking position on all columns.
3TANDUPANDARRANGETHETWOENDSTRUCTURES#OLUMNS#ROSSBEAMSSOTHATTHEOUTSIDEOFTHE#ROSS
beam rail to the outside of the other Crossbeam rail measure's 184.5”. Compare the measurements from
THELEFTANDTHERIGHTUNTILTHEYAREDIAGONALLYWITHINv4HEvVARIANCEWILLHELPINMOUNTING
the runways later.
,IFTANDPOSITIONEACH2UNWAYINTOPLACEANDSECUREWITHTHEPROVIDED(EX"OLTS,OCK7ASHER&LAT
7ASHERAND.UT)TEMSASSHOWNIN
&IGURE4HELIFTWILLSQUAREITSELFASYOUFURTHERASSEMBLEIT
.OTE)NSTALLTHE/FFSIDE2UNWAY)TEMOPPOSITEFROMTHE-AINSIDE2UNWAY)TEMAND0OWERUNIT
#OLUMNASSHOWNIN&IGURE
"EGINCABLEROUTINGINSTALLATIONBYREMOVINGTHE#ABLE3HEAVES3HAFTSAND3PACERSFROMALLFOURCORNERS
OFTHE-AINSIDE2UNWAYASSHOWNIN&IGURE
2OUTEANDMOUNTTHEAPPROPRIATE#ABLES)TEMSTOEACH#OLUMN4OP#APWHILEENSUR
INGTHATTHE0LASTIC#ABLE0ULLEY)TEMISBETWEENTHE#ABLEANDTHE,OCK,ADDERASSHOWNIN
&IGURES4HISWILLALLOWTHESECONDARYSLACKCABLELOCKTOFUNCTIONPROPERLY3EE&IGURE
for Cable routing installation.
14. Reinstall the Cable Sheaves, Shafts, Spacers and hardware as shown in
&IGURES
.OTE-AKESUREALL#ABLESAREPROPERLYROUTEDAROUND#ABLE3HEAVES
)NSTALLALL,OCK2ODS,INKAGECOMPONENTSPERTHEDRAWINGON0AGE&IGURE!LSOINSTALLTHE
#ROSSBEAM"RACKET)TEMTOMIDDLEOUTSIDEOFEACH#ROSSBEAM3ECUREWITHTHEPROVIDED(ARD
WARE)TEMS&IGURE
-OUNTTHE0OWER5NIT)TEMTOTHE-AINSIDE#OLUMNWITHTHEATTACHEDMOUNTINGBRACKETUSINGTHE
(ARDWARE)TEMSPROVIDEDASSHOWNIN&IGURE/NCEMOUNTEDlLLTHE0OWER
5NITRESERVOIRTANKWITHHYDRAULICmUID.OWINSTALLTHEDEGREE(YDRAULIC&ITTING)TEM&IGURE
TOTHEHIGHPRESSUREPORTONTHE0OWER5NIT#ONNECTTHEELECTRICALPOWERTOTHE0OWER5NIT
)NSTALLTHEhBRADEDv(YDRAULIC(OSE)TEMTOTHE&ITTINGONTHESIDEOFTHE-AINSIDE2UNWAYANDAT
TACHTHEOTHERENDTOTHEDEGREE&ITTINGONTHE0OWER5NITASSHOWNIN&IGURE
.OWRAISETHECOMPLETEUNIT,IFTANDSETATONEOFTHEBOTTOMLOCKPOSITIONS0LACELEVELONCROSSBEAM
4IGHTEN,OCK,ADDER2OD.UTLOCATEDONTHETOPOFEACHPOSTS)TEM4HISWILLRAISETHECORNEROFTHE
8
lift to adjust for leveling. Each post has this adjustment. Adjust the proper columns to level the
lift. Place level on each runway and crossbeam and check for proper levelness.
./4%9/5-!9(!6%4/,//3%.4(%.545.$%24/00,!4%4/-!+%!$*534-%.43
!FTERLEVELINGISCOMPLETETIGHTENTHE.UTONTHE,OCK2ODUNDERNEATHTHE4OP#APONEACHPOST4HIS
will lock the Lock Ladder in position.
2AISELIFTOFFALLLOCKSUNTILCABLESARESUPPORTINGTHELIFT!DJUSTTHE#ABLE.YLON,OCK.UT)TEMLO
CATEDONTHETOPOFEACHPOSTUNTILLIFTISLEVELONCROSSBEAMSANDRUNWAYS4HISWILLENSURETHELIFTTRAVELS
up and down level.
./4%9/5-!9.%%$4/53%,/#+).'0,)%234/(/,$4(%#!",%&2/-452.).'7(%.!$*534).'4(%
.9,/..54-!+%352%4(!44(2%!$3%.'!'%4(2/5'(.9,/./.%!#(.9,/..54
2EINSTALL#ROSSBEAM#OVERS)TEMS&IGUREANDTHEBOTTOM2UNWAY#OVER)TEM
&IGUREONTOTHEUNDERSIDEOFTHE-AINSIDE2UNWAY
)NSTALLFRONT7HEEL3TOPS)TEMAND&OOT0LATE)TEMWITHPROVIDEDHARDWAREASSHOWNIN&IGURE
)NSTALLTHE$RIVE/N2AMPS)TEMWITH#ONNECTING&RAME)TEMASSHOWNIF&IGURE
./4%
"%352%4/,5"2)#!4%!,,#!",%3(%!6%3"%!2).'3!.$3(!&437)4(!'2%!3%'5.02)/24//0%2-
!4).'4(%,)&4
14
8
9 10
13
15
13
12
11
9
CASTER KIT INSTALLATION
1. Raise the Lift two to four feet high
0OSITIONEACHOFTHEFOUR#ASTERASSEMBLIESBELOWTHE#ROSSBEAMRAILSASSHOWNONPAGE&IGURE
and in below diagram.
3. Install the four Pivot pins and Cotter pins to secure assembly to each column as shown below.
4. Lower the Lift confirming that the Caster assemblies engage the Crossbeam rails and the four Columns
RISETOCLEARTHEmOOR
FOUNDATION REQUIREMENTS
Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4”.
CAUTION! $/./4USEONASPHALTORSIMILARUNSTABLESURFACES
30%#)!,./4%
4HIS,IFTDOESNOTREQUIREBOLTINGTOTHEmOOR
"54
)FYOUCHOOSETHEOPTIONTOANCHORTHE,IFTTOTHEmOORPLEASEFOLLOWTHEDETAILEDINSTRUCTIONSANDCRITERIABELOW
FOUNDATION and ANCHORING REQUIREMENTS
1. Concrete shall have compression strength of at least 3,000 PSI and a minimum thickness of 4” in order
TOACHIEVEAMINIMUMANCHOREMBEDMENTOFv./4%7HENUSINGvXvLONGANCHORSIFTHETOP
OFTHEANCHOREXCEEDSvABOVETHEmOORGRADEYOU$/./4HAVEENOUGHEMBEDMENT
10
-AINTAINAvMINIMUMDISTANCEFROMANYSLABEDGEORSEAM(OLETOHOLESPACINGSHOULDBEAMINIMUM
vINANYDIRECTION(OLEDEPTHSHOULDBEAMINIMUMOFv
3HIMEACHCOLUMNBASEASREQUIREDUNTILEACHCOLUMNISPLUMB)FONECOLUMNHASTOBEELEVATEDTO
MATCHTHEPLANEOFTHEOTHERCOLUMNFULLSIZEBASESHIMPLATESSHOULDBEUSED4ORQUEANCHORSTO
FTLBS3HIMTHICKNESS-534./4EXCEEDvWHENUSINGTHEvLONGANCHORSWITHTHELIFT!DJUSTTHE
COLUMNEXTENSIONSPLUMB
)FANCHORSDONOTTIGHTENTOFTLBSINSTALLATIONTORQUEREPLACETHECONCRETEUNDEREACHCOLUMNBASE
WITHAXXvTHICK03)MINIMUMCONCRETEPADKEYEDUNDERANDmUSHWITHTHETOPOFEXISTING
mOOR!LLOWCONCRETETOCUREBEFOREINSTALLINGLIFTSANDANCHORSTYPICALLYTOWEEKS
ANCHORING TIP INSTRUCTIONS
CAUTION!
Anchors must be at least 6” from the edge of the slab or any seam.
5SEACONCRETEHAMMERDRILLWITHACARBIDETIPSOLIDDRILLBITTHESAMEDIAMETERASTHEANCHORvTO
INCHESDIAMETER$ONOTUSEEXCESSIVELYWORNBITSORBITSWHICHHAVEBEENINCORRECTLYSHARPENED
+EEPTHEDRILLINAPERPENDICULARLINEWHILEDRILLING
,ETTHEDRILLDOTHEWORK$ONOTAPPLYEXCESSIVEPRESSURE,IFTTHEDRILLUPANDDOWNOCCASIONALLYTORE
move residue to reduce binding.
Indice
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