Ditch Witch PR100 Manuale utente

PR100

Operator’s

Manual

053-1392

Issue 1.0

CMW®

PR100 Operator’s Manual Overview - 1

CMW

Overview

Chapter Contents

Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3

Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 5

• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Overview - 2 PR100 Operator’s Manual

Serial Number Location

CMW

Serial Number Location

Record serial numbers and date of purchase in spaces provided. Power pack (2) and engine serial

numbers (1) are located as shown.

Date of manufacture

Date of purchase

Power pack serial number

Engine serial number

PR100 Operator’s Manual Overview - 3

Intended Use

CMW

Intended Use

Ditch Witch pipe bursters are intended for the replacement of buried pipes and conduits. The PR100

produces 200,000 lb (91 t) of pullback force. A power pack provides hydraulic power to run the pipe

bursting unit.

The unit is designed for operation in temperatures typically experienced in earth moving and construction

work environments. Provisions may be required to operate in extreme temperatures. Contact your Ditch

Witch dealer. Use in any other way is considered contrary to the intended use.

Ditch Witch pipe bursters and power packs should be operated, serviced, and repaired only by persons

familiar with their particular characteristics and acquainted with the relevant safety procedures.

Equipment Modification

This equipment was designed and built in accordance with applicable standards and regulations.

Modification of equipment could mean that it will no longer meet regulations and may not function properly

or in accordance with the operating instructions. Modification of equipment should only be made by

competent personnel possessing knowledge of applicable standards, regulations, equipment design

functionality/requirements and any required specialized testing.

Overview - 4 PR100 Operator’s Manual

Unit Components

CMW

Unit Components

1. Power pack

2. Tool kit

3. Bursting unit

4. Assisted makeup device (AMD)

5. Rod box

6. Work light

PR100 Operator’s Manual Overview - 5

Operator Orientation

CMW

Operator Orientation

1. Front of unit

2. Right side of unit

3. Rear of unit

4. Left side of unit

About This Manual

This manual contains information for the proper

use of this machine. See Operation Overview

for basic operating procedures. Cross

references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists

Bulleted lists provide helpful or important information or contain procedures that do not have to be

performed in a specific order.

Numbered Lists

Numbered lists contain illustration callouts or list steps that must be performed in order.

IMPORTANT: Top view of unit is shown.

Overview - 6 PR100 Operator’s Manual

About This Manual

CMW

PR100 Operator’s Manual Foreword - 7

CMW

Foreword

This manual is an important part of your equipment. It provides safety information and operation

instructions to help you use and maintain your Ditch Witch equipment.

Read this manual before using your equipment. Keep it with the equipment at all times for future reference.

If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a

dealer, visit our website at www.ditchwitch.com or write to the following address:

The Charles Machine Works, Inc.

Attn: Marketing Department

PO Box 66

Perry, OK 73077-0066

USA

The descriptions and specifications in this manual are subject to change without notice. The Charles

Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have

taken place after this manual was published. For the latest information on Ditch Witch equipment, see your

Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

Foreword - 8 PR100 Operator’s Manual

CMW

PR100

Operator’s Manual

Issue number 1.0/OM/10/09

Part number 053-1392

by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser,

Power Pipe, Super Witch, Pierce Airrow, The Underground, The Underground Authority Worldwide, and

Zahn are registered trademarks of The Charles Machine Works, Inc.

PR100 Operator’s Manual Contents - 9

CMW

Contents

Overview

machine serial number, information about the type of work this machine is designed

to perform, basic machine components, and how to use this manual

Foreword

part number, revision level, and publication date of this manual, and factory contact

information

Safety

machine safety alerts and emergency procedures 11

Controls

machine controls, gauges, and indicators and how to use them 21

Prepare

procedures for inspecting and classifying the jobsite, planning the installation, and

preparing the jobsite for work

Transport

procedures for lifting and hauling 49

Burst Pipe

procedures for setting up equipment and performing the burst 55

Systems and Equipment

bursting string, accessory kit 65

Complete the Job

procedures for restoring the jobsite and storing equipment 69

Service

service intervals and instructions for this machine including lubrication, replacement

of wear items, and basic maintenance

Specifications

machine specifications including weights, measurements, power ratings, and fluid

capacities

Support

the warranty policy for this machine, and procedures for obtaining warranty

consideration and training

101

Indice

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