Draper TC100 Manuale utente
INSTRUCTIONS FOR
Semi-Automatic
Tyre Changer
Stock No.81645 Part No.TC100
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
GENERAL INFORMATION
These instructions accompanying the product are the original instructions. This document is part of the product, keep it
for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and
contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools policy
of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR:
SEMI-AUTOMATIC TYRE CHANGER
Stock no. 81645
Part no. TC100
1.2 REVISIONS:
As our user manuals are continually updated, users should make sure that they use the very
latest version.
Manuals are available to download under products on: www.drapertools.com.
DRAPER TOOLS LIMITED WEBSITE: www.drapertools.com
HURSLEY ROAD PRODUCT HELPLINE: +44 (0) 23 8049 4344
CHANDLER’S FORD GENERAL FAX: +44 (0) 23 8026 0784
EASTLEIGH
HAMPSHIRE
SO53 1YF
UK
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! Information that draws attention to the risk of injury or death.
CAUTION! Information that draws attention to the risk of damage to the product or
surroundings.
NOTE! Important information.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other
form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
Date first published July 2015
2. CONTENTS
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2.1 CONTENTS
Page content .................................................................................................................... Page No.
1. TITLE PAGE
1.1 INTRODUCTION ..............................................................................................................................2
1.2 REVISION HISTORY .........................................................................................................................2
1.3 UNDERSTANDING THIS MANUAL .................................................................................................2
1.4 COPYRIGHT NOTICE........................................................................................................................2
2. CONTENTS
2.1 CONTENTS.......................................................................................................................................3
3. GUARANTEE
3.1 GUARANTEE....................................................................................................................................4
4. INTRODUCTION
4.1 SCOPE .............................................................................................................................................5
4.2 SPECIFICATION................................................................................................................................5
4.3 HANDLING & STORAGE ..................................................................................................................5
5. HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS ..................................................................................................6
5.2 SPECIFIC SAFETY INSTRUCTIONS FOR TYRE CHANGER USE .........................................................8
6. GETTING TO KNOW YOUR TYRE CHANGER
6.1 IDENTIFICATION..............................................................................................................................9
7. UNPACKING & CHECKING
7.1 PACKAGING ..................................................................................................................................10
8. INSTALLATION AND ASSEMBLY
8.1 DETERMINE THE PROPER LOCATION FOR THE TYRE CHANGER................................................11
8.2 MOUNT THE TYRE CHANGER ON A FLOOR SURFACE ................................................................11
8.3 ATTACHING THE COLUMN...........................................................................................................12
8.4 SETTING THE SPRING ON THE VERTICAL ROD ............................................................................12
8.5 PNEUMATIC CONNECTION...........................................................................................................13
8.6 ELECTRICAL CONNECTION ...........................................................................................................13
9. OPERATION AND USE
9.1 PRELIMINARY OPERATIONS.........................................................................................................14
9.2 BEAD BREAKING...........................................................................................................................14
9.3 UNMOUNTING ..............................................................................................................................14
9.4 MOUNTING OPERATIONS.............................................................................................................15
9.5 INFLATING OPERATIONS ..............................................................................................................16
10. TROUBLESHOOTING
10.1 TROUBLESHOOTING GUIDE .........................................................................................................17
11. MAINTENANCE
11.1 INSPECTION, MAINTENANCE AND CLEANING ............................................................................18
12. EXPLANATION OF SYMBOLS/PICTOGRAMS.............................................................................................19
13. DISPOSAL ................................................................................................................................................19
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3. GUARANTEE
3.1 GUARANTEE
Draper
tools have been carefully tested and inspected before shipment and are guaranteed to
be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor or
contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023) 8049 4344.
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee period covering
parts/labour is 12 months from the date of purchase except where tools are hired out when the
guarantee period is ninety days from the date of purchase. This guarantee does not apply to
normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accidents, or repairs attempted or made by any personnel other than the
authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges
will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt or
invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory rights.
Draper Tools Limited.
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4. INTRODUCTION
4.1 SCOPE
This semi-automatic tyre changer is designed and constructed for mounting and
un-mounting tyres from wheel rims of motor vehicles and motor cycles.
4.2 SPECIFICATION
Stock no ............................................................................................................................ 81645
Part no ............................................................................................................................. TC100
Rated voltage ................................................................................................................. 230V~
Rated frequency ................................................................................................................ 50Hz
Motor................................................................................................................................ 1.1kW
Phase .................................................................................................................................. 1/3PH
Bead breaker force......................................................................................................... 2100kg
Noise level........................................................................................................................... 70db
Pneumatic supply working pressure ...................................................... 80 – 115psi (6 – 8bar)
Minimum wheel width ...........................................................................................................3"
Maximum wheel width ........................................................................................................14"
Minimum rim diameter (internal locking)...........................................................................13"
Maximum rim diameter (internal locking) ..........................................................................23"
Minimum rim diameter (external locking) ..........................................................................11"
Maximum rim diameter (external locking)..........................................................................21"
Maximum wheel diameter ........................................................................................... 355mm
Overall dimensions .............................................................. 760mmW
×
950mmD
×
1740mmH
Net weight........................................................................................................................ 180kg
Gross weight..................................................................................................................... 212kg
4.3 HANDLING & STORAGE
To maintain machine and user safety, the responsibility of the owner is to read and follow these
instructions:
• Follow all installation instructions.
• Make sure installation conforms to all applicable local environmental/health and safety rules
and regulations.
• Carefully check the unit for correct initial function.
• Read and follow the safety instructions. Keep them readily available for machine operators.
• Make certain all operators are properly trained, know how to safely and correctly operate the
unit, and are properly supervised.
• Allow unit operation only with all parts in place and operating safely.
• Carefully inspect the unit on a regular basis and perform all maintenance as required.
• Service and maintain the unit only with authorized or approved replacement parts.
• Keep all instructions permanently with the unit and all decals/labels/notices on the unit clean
and visible.
• Do not override safety features.
5. HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS
When using any type of power tool there are steps that should be taken to make sure that
you, as the user, remain safe.
Common sense and a respect for the tool will help reduce the risk of injury.
Read the instruction manual fully. Do not attempt any operation until you have read and
understood this manual.
Most important you must know how to safely start and stop this machine, especially in an
emergency.
Keep the work area tidy and clean. Attempting to clear clutter from around the machine
during use will reduce your concentration. Mess on the floor creates a trip hazard. Any
liquid spilt on the floor could result in you slipping.
Find a suitable location. If the machine is bench mounted; the location should provide good
natural light or artificial lighting as a replacement. Avoid damp and dust locations as it will
have a negative effect on the machine’s performance.
If the machine is portable; do not expose the tool to rain. In all cases do not operate power
tools near any flammable materials.
Beware of electric shock. Avoid contact with earthed surfaces; because they can conduct
electricity if there is an electrical fault with the power tool. Always protect the power cable
and route it away from danger.
Keep bystanders away. Children, onlookers and passers by must be restricted from entering
the work area for their own protection. The barrier must extend a suitable distance from the
tool user.
Do not overload or misuse the tool. All tools are designed for a purpose and are limited to
what they are capable of doing. Do not attempt to use a power tool (or adapt it in any way)
for an application it is not designed for. Select a tool appropriate for the size of the job.
Overloading a tool will result in tool failure and user injury: This covers the use of
accessories.
Dress properly. Loose clothing, long hair and jewellery are all dangerous because they can
become entangled in moving machinery: This can also result in parts of body being pulled
into the machine.
Clothing should be close fitted, with any long hair tired back and jewellery and neck ties
removed. Footwear must be fully enclosed and have a nonslip sole.
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5. HEALTH & SAFETY INFORMATION
Wear personal protective equipment (PPE). Dust, noise, vibration and swarf can all be
dangerous if not suitably protected against. If the work involving the power tool creates dust
or fumes; wear a dust mask. Vibration to the hand, caused by operating some tools for
longer periods must be protected against. Wear vibration reducing gloves and allow long
breaks between uses. Protect against dust and swarf by wearing approved safety goggles or
a face shield. These are some of the more common hazards and preventions; however, always
find out what hazards are associated with the machine/work process and wear the most
suitable protective equipment available.
Do not breathe contaminated air. If the work creates dust or fumes; connect the machine (if
possible) to an extraction system either locally or remotely.
Move the machine as instructed. If the machine is hand held, do not carry it by the power
supply cable. If the product is heavy; employ a second or third person to help move it safely
or use a mechanical device. Always refer to the instructions for the correct method.
Do not overreach. Extending your body too far can result in a loss of balance and you falling.
This could be from a height or onto a machine and will result in injury.
Maintain your tools correctly. A well maintained tool will do the job safely. Replace any
damaged or missing parts immediately with original parts from the manufacturer. As
applicable; keep blades sharp; moving parts clean, oiled or greased; handles clean; and
emergency devices working.
Wait for the machine to stop. Unless the machine is fitted with a safety brake; some parts
may continue to move due to momentum. Wait for all parts to stop; then unplug it from the
power supply before making any adjustments, carrying out maintenance operations or just
finishing using the tool.
Remove and check setting tools. Some machinery requires the use of additional tools or keys
to set, load or adjust the power tool. Before starting the power tool always check to make
certain they have been removed and are safely away from the machine.
Prevent unintentional starting. Before plugging any machine in to the power supply, make
sure the switch is in the OFF position. If the machine is portable; do not hold the machine
near the switch and take care when putting the machine down; that nothing can operate the
switch.
This machine is not suitable for use with an extension lead.
Concentrate and stay alert. Distractions are likely to cause an accident. Never operate a
power tool if you are under the influence of drugs (prescription or otherwise), including
alcohol or if you are feeling tired. Being disorientated will result in an accident.
5. HEALTH & SAFETY INFORMATION
Have this tool repaired by a qualified person. This tool is designed to confirm to the relevant
international and local standards and as such should be maintained and repaired by someone
qualified; using only original parts supplied by the manufacturer: This will ensure the tool
remains safe to use.
5.2 SPECIFIC SAFETY INSTRUCTIONS FOR TYRE CHANGER USE
•Make sure this machine is used on a dry, flat, level, oil/grease free, concrete surface
capable of supporting the weight of the tyre changer and any additional tools and
equipment.
•Before each use, always examine the tyre changer for structural cracks and bends, damage
to the safety guard, electrical wiring, and any other condition that may affect the safe
operation of the machine. Do not use the tyre changer even if minor damage is apparent.
•Maintain a safe working environment. Keep the work area well lit. Make sure there is
adequate surrounding workspace. Always keep the work area free of obstructions, grease,
oil, and other debris. Do not use the tyre changer in a damp or wet location. Do not use
the tyre changer in areas near flammable chemicals, dusts, and vapours.
•This tyre changer is designed for use with most passenger car and light commercial vehicle
wheels. Do not attempt to exceed this machine’s maximum wheel diameter capacity.
•Always keep hands, fingers, and feet away from the moving parts of the tyre changer
while the machine is in use.
•Never leave the tyre changer unattended when it is running. After completing a tyre
changer job, always turn the Power Switch to its “OFF” position, and wait until the
machine comes to a complete stop before leaving.
•Make sure you read and understand all instructions and safety precautions as outlined in
the manufacturer’s manual for the wheel you are balancing, and the vehicle the wheel is
to be used on.
•Always unplug the tyre changer from its electrical supply source before performing any
inspection, maintenance, or cleaning procedures.
•WARNING: People with pacemakers should consult their physician(s) before using this
product. Operation of electrical equipment in close proximity to a heart pacemaker could
cause interference or failure of the pacemaker.
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6. GETTING TO KNOW YOUR TYRE CHANGER
9
Bead breaker pedal.
Open/close pedal.
Rotation pedal.
Bead breaking plate.
Bead braking arm.
Anti-abrasion supp.
Swinging arm.
Head.
Locking lever.
Handwheel.
Sliding roller.
Locking wedges.
Slide tracks.
Air inflation gun.
Air/moisture filter .
Oil lubrication
level/reservoir.
Air pressure regulator.
Air pressure gauge.
Tyre lever.
Turntable.
6.1 IDENTIFICATION
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7.1 PACKAGING
Carefully remove the tyre changer from the packaging and examine it for any sign of
damage that may have happened during shipping.
The packaging material should be retained at least during the guarantee period: in case
the machine needs to be returned for repair.
Warning! Some of the packaging materials used may be harmful to children. Do not leave
any of these materials in the reach of children.
If any of the packaging is to be thrown away, make sure they are disposed of correctly;
according to local regulations.
7. UNPACKING & CHECKING
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