Dunkirk EXCELSIOR Series Manuale utente

Remove all components from crate. It may be to the1. installer’s advantage to place the cast iron boiler block

close to where the nal installation location will be.

Install rubber grommets in rear top plate. Attach top2. and bottom plates to boiler with brass bolts and wash-

ers. Be sure top anges point toward the front of the

boiler or the top panel will not t on the boiler. See

Figure 1.

Figure 1

P/N 240007210, Rev. A [04/08]

KNOCKDOWN ASSEMBLY





SUPPLEMENTAL INSTRUCTIONS

This assembly must be completed by a qualied installer or service agency, in accordance with the

manufacturer’s instructions, and in accordance with all codes and requirements of the authority having

jurisdiction. Failure to follow these instructions could result in re or explosion resulting in property dam-

age, personal injury, or loss of life.

WARNING

Wrap insulation around boiler with the backing side3. out. Wrap 2 banding strips around insulation. Cinch

banding together with plastic buckles provided. See

Figure 2. Cut off excess banding material.

Figure 2

Insulation straps with buckles

Attach pipe nipples to supply and return outlets. Be4. sure to use pipe dope before screwing into boiler.

Attach insulation to rear of boiler. Attach insulation5. straps to rear strap with plastic buckles as shown in

Figure 3. Cut off excess strap material as shown.

Figure 3

Insert brass bolts into threaded holes on front of boiler6. as shown in Figure 4. Do not tighten down. These

bolts will hold the side Jacket panels on the boiler.

Figure 4

Place the Control Panel assembly on top of the boiler.7. Let the burner wire harness hang down on the right

side of the boiler. See Figure 4A.

Figure 4A

Attach the mini latches on the side jacket panels us-8.

ing the longer screws provided. See Figure 5.

Figure 5

Place the side jackets on the brass bolts from step 6.9.

At the rear of the boiler, be sure the bottom ts over

the

boiler and the top ts over the back plate ange

from step 2. Note the position of the burner wire har-

ness. See

Figure 6

KNOCKDOWN BOILER ASSEMBLY

Figure 6

11”

Attach the burner harness zip tie to right side jacket. If10.

no hole is present, drill 1/8” dia. See Figure 6.

Attach the lower rear panel. The tabs t into the slots 11. in the

side panels. Do not attach the upper rear panel

See Figure 7. (Nipples removed for clarity)

Figure 7

Attach the front control panel. With the screws provided,

12.

attach the bottom screws, then place the panel onto the

screws using the notches in the panel. See Figure 8.

Then, attach the top using the other two screws.

Figure 8

Tighten down the bolts mentioned step 6.

13.

Attach the 2 hinges to the Top Panel using the snap14.

rivets. Then, place the top panel over the sides and

the front. Be sure the plastic dowels t into the holes

on the top of the side panels. (If the anges cover

holes, re-read step number 2.) See Figure 9.

Figure 9

KNOCKDOWN BOILER ASSEMBLY

For technical assistance with this product call toll

free 1-800-325-5479

ECR International

PO Box 4729

Utica, NY 13504-4729

www.ecrinternational.com

Attach the Rear Top panel with the screws provided.15.

Attach the hooks onto the front panel. See 16. Figure 10.

Figure 10

Attach the front panel by setting onto the rivets in the17.

side jackets. See Figure 11. Swing the door up and

push where indicated until a click is heard.

Figure 11

Attach the top swing panel by snapping onto the18.

hinges on the top panel. See Figure 12.

Figure 12

Proceed to “Packaged Boiler Assembly” in the Instal-19.

lation, Operation and Maintenance manual.

KNOCKDOWN BOILER ASSEMBLY

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