Duplo DocuCutter DC-545 Guida all'installazione
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com
SERVICE TRAINING MANUAL
DocuCutter™
DC-545 & DC-545HC
DocuCutter 545
Table Of Contents
Table Of Contents...............................................................................................................2
Product Overview ...............................................................................................................3
Programmable Memory...................................................................................................4
Automatic Operation via Barcode....................................................................................6
Automatic Registration Correction...................................................................................6
Safety .................................................................................................................................8
Cutter and Slitter Blades .................................................................................................9
Safety Notes..................................................................................................................10
Maintenance Safety ......................................................................................................11
Electrostatic Discharge (ESD) Protection Program.......................................................11
DocuCutter DC-545 Installation........................................................................................12
The Control Panel.............................................................................................................14
AF-100 OPERATOR CONTROLS ................................................................................17
PWB Locations.................................................................................................................19
Switch and Sensor Locations............................................................................................20
Paper Handling.................................................................................................................22
Paper Path....................................................................................................................23
Slitting ...........................................................................................................................24
Cutting...........................................................................................................................27
Creasing........................................................................................................................29
AF-100 Theory Of Operation ............................................................................................31
Programming Jobs........................................................................................................32
DC-545: AUTO CUT function........................................................................................34
DC-545 Theory of Operation.........................................................................................36
Reasons for JAM and ERROR messages........................................................................39
DocuCutter DC-545 Maintenance Procedures..............................................................41
DocuCutter DC-545 Service Mode ...................................................................................42
Documentation Review ........................................................................................................44
Conclusion............................................................................................................................45
2 DocuCutter 545 Training Guide © 2002, Duplo USA Corporation
DocuCutter 545
Product Overview
The DocuCutter DC-545 is a fully automatic four-sided
paper trimmer. In addition to four sided trimming, it can
also perform up to five parallel margin slits (a sixth slitter
is available as an option), multiple leading and trailing
edge cuts (up to 10) and multiple sheet creases (up to 4).
Full bleed color documents are finished in a single pass
with no operator intervention. The DocuCutter DC-545
produces postcards, greeting cards, photo albums,
business cards, and much more.
The optional DC-545HC configuration includes:
AF-100 autofeeder
Stand
The DC-545HC configuration is shown on the cover of this
manual. The DocuCutter DC-545 is shown in Figure 1
below.
Figure 1. The DocuCutter DC-545
© 2002, Duplo USA Corporation DocuCutter 545 Training Guide 3
DocuCutter 545
Programmable Memory
The DocuCutter DC-545 is manually programmable so
additional jobs (up to 80 total) may be designed and
stored for future use. See Section 6 of the DocuCutter
DC-545 Service Manual for programming details.
4 DocuCutter 545 Training Guide © 2002, Duplo USA Corporation
DocuCutter 545
The major components of the DocuCutter DC-545 are
shown in Figure 2 below.
Figure 2. Major Components - View A
The remaining major components of the DocuCutter DC-
545 are shown in Figure 3 below.
Figure 3. Major Components - View B
© 2002, Duplo USA Corporation DocuCutter 545 Training Guide 5
DocuCutter 545
Automatic Operation via Barcode
The operator places a single sheet of preprinted output
containing a properly formatted code 39 barcode in the
feed tray of the DocuCutter DC-545 (or in the feed tray of
the AF-100 on HC version systems). See the DC-545
Instruction Manual for bar code and registration mark
details. The preprinted output contains a barcode
indicating which preprogrammed job the DocuCutter DC-
545 needs to execute. The DocuCutter DC-545
automatically sets the slitter positions, activates the cutter
for lead/trail edge trimming and the creaser for any
required crease(s).
Automatic Registration Correction
The DC-545 reads a small 90-degree angle registration
mark, adjacent to the barcode. It is used for cutting,
creasing, and trimming registration correction. The REG
mark reference position is input during entry of each set of
programming parameters. Since the REG mark and image
shift proportionately, any error in the REG mark position is
used as error correction data for image registration. The
DocuCutter DC-545 automatically compares the actual
image position to the reference position and offsets the
cutting and creasing position (horizontal shift) and slit
position (vertical shift) to maintain precise trims—every
time.
Left Margin Slitter (LEFT SL)
Center Left Slitter (C.L. SL)
Center Slitter (OP1)
Right Margin Slitter (RGHT SL)
Center Right Slitter (C.R. SL)
PAPER FEEDING DIRECTION
REG Mark Bar Code
6 DocuCutter 545 Training Guide © 2002, Duplo USA Corporation
DocuCutter 545
DocuCutter DC-545 Specifications
The table below provides the specifications applicable to
the DocuCutter DC-545. This information is provided for
reference purposes only.
Paper size Maximum = 12.6" x 18"
Minimum = 8.5" x 11"
Finishing size Minimum = 2" x 3.5"
(business card size)
Paper thickness 28 lb bond to 10 pt cover
(80-230 gsm)
Front edge cutting width 0.125" Minimum
Rear edge cutting width 0.125" Minimum
Side cutting width 3" Maximum
0.125" Minimum
Cutting accuracy ±0.762 mm
Cutting speed 2 ppm Minimum
Feeding method Manual feeding (3.93” stack
with AF-100 vacuum feeder
in the HC configuration)
Stacker Drop type
Power supply AC 120 V ±10 % @ 60 Hz
Current consumption 2.1A
Machine dimensions 44.5W x 22D x 11H in.
1130W x 559D x 279H mm
Machine weight Main body: 127 lb. (58 kg)
© 2002, Duplo USA Corporation DocuCutter 545 Training Guide 7
DocuCutter 545
Safety
The objective of this section is to familiarize you with the
safety requirements related to the operation and servicing
of the DocuCutter DC-545. By reading this section, you
will gain an understanding of the important safety
information relating to this product.
NOTE One of the most important goals of this section is to give
you enough information so that you will always take the
proper safety precautions when servicing this product.
• At no time will you ever be instructed to come in
contact with internal drive components or high
voltage electrical devices that are under power. In
fact, the first step in most service procedures is -
“disconnect power cords.”
• At no time should you ever instruct an operator to
touch any moving or powered internal components.
• The only time that power is left on during a service
procedure is when specific components are being
tested.
All safety devices and covers should be in place and in
working order before completing a service call. It is your
responsibility to follow safe work procedures at all times. If
you perform an unapproved service procedure, you may
run the risk of injuring yourself or the people nearby. Also,
you could be inadvertently demonstrating a dangerous
service procedure to a customer. This could result in a
severe injury and an expensive lawsuit.
8 DocuCutter 545 Training Guide © 2002, Duplo USA Corporation
DocuCutter 545
Cutter and Slitter Blades
Because the DocuCutter DC-545 contains a series of
Slitters and a Cutter, a variety of Warning Labels have
been placed on the machine. You should be aware of the
Warning Label locations, as shown in Figure 4 below.
WARNING The Cutter Blade and the Slitter Blades could cause
serious injury if not handled properly. Always use
caution when working near the Cutter or Slitters.
Keep the Warning Labels clean at all times. If Labels
become damaged, replace them.
Figure 4. Warning Label Locations
© 2002, Duplo USA Corporation DocuCutter 545 Training Guide 9
Altri manuali per DocuCutter DC-545
1
Questo manuale è adatto per i seguenti modelli
1
Indice
Altri manuali Duplo Taglierina
Duplo
Duplo DocuCutter CC-229 Istruzioni per la costruzione
Duplo
Duplo DocuCutter CC-229 Guida rapida
Duplo
Duplo DocuCutter CC-228 Istruzioni per la costruzione
Duplo
Duplo DC-646 Manuale utente
Duplo
Duplo DC-535 Manuale utente
Duplo
Duplo DocuCutter DPC-400 Manuale utente
Duplo
Duplo DocuCutter CC-330 Guida rapida
Duplo
Duplo DC-618 Manuale utente
Duplo
Duplo DC-646 Manuale utente
Duplo
Duplo DC-618 Manuale utente
