Duratuf MK4C Manuale utente

Quality –Built In

ASSEMBLY INSTRUCTIONS

MK4C

BASE SIZE 4210mm x 4210mm

 Drill

 Drill Bit 3.5mm

 Drill Bit 6mm (for clear roof panel only)

 Riveter

 Hammer

 Nail Punch

 Tape Measure

 Ladder or Saw stool

 Spanners x 2

 String Line

 Tin Snips

 Skillsaw and Jigsaw (for floor only)

 Masonry Drill and 10mm Masonry Bit (for Bolt Down Kit only)

 Read all instructions carefully.

 Identify all parts and check quantities against checklist.

 If you are making your own floor refer to Raised Base Plate section

now.

 Do not attempt to build your shed in high winds.

 Beware of sharp edges.

 Protect your eyes and ears.

 Use electric tools with care. Use a Safety Trip Switch.

 It is easier and quicker if this shed is erected by two people.

 Your shed must be level. Achieve this by either levelling the ground

or by using blocks.

 If you shed is to be positioned on wet or damp ground, we recom-

mend that your shed is raised up off the ground slightly.

Tools Required:

Select your site:

Safety:

Before you start:

ASSEMBLY INSTRUCTIONS

2.290m

1.890m

0.260m

0.200m

4.560m

30m

Gable End Wall Sheets

Wall Sheets

MK4 1/2 Wall Sheets

Door - Standard Security

Instruction Booklet

Jack Studs - 140 x 45mm

Jack Studs - 60 x 45mm

Hardware Pack

Touch-up Paint & Brush

Roof Sheets

Strip Bracing

0.580m

0.603 x 0.603m

0.588 x 0.150m

Fixed Window Frame

Glaze Beads

Glass

Louvre Window Frame

Glass

Window Hardware Pack

4.560m

2.255m

0.350m

0.900m

Roof Sheets

Flat Roof Sheet

Clear Roof Panel

Pressed Capping Sheet

Bevel Edge Support 45 x 45mm

Clear Roof Hardware Pack

Security Double Door Hardware Pack

Alarm - MA20

Shed light

Bolt Down Kit

Peg Down Kit

110m Strip Bracing

MK4C TIMBER FRAME

Step 1: Back Wall: Select one 4.210m Base Plate (Green), one

4.210m Top Plate (Red) and six Studs (Yellow). Lay out Plates

and two Studs on a flat surface and nail together using two

75mm nails per join. Nail in remaining centre studs using Nogs

to get correct position. Position Nogs .883m below Top Plate

and nail in place. (All Plates, Studs and Nogs are joined to-

gether with two 75mm nails each end).

Step 2: Front Wall: Select one 4.210m Base Plate (Green), one

4.210m Top Plate (Red), four Studs (Yellow) and two

1.185m Nogs. Nail studs to each end of Plates. Nail in re-

maining two studs using 1.185m Nogs to get correct posi-

tion. Position Nogs .883m below Top Plate and nail in

place.

Step 3: End Wall: Select one 4.210m Base Plate (Green), one

4.210m Top Plate (Red), four Studs (Yellow) and three

Nogs. Lay out Plates and one Stud on a flat surface and

nail Stud centrally between Plates. Nail remaining Studs to

Plates using 0.770m Nogs to get the correct position. Posi-

tion Nogs 0.883m below Top Plate and nail in place. Repeat

with second End Frame.

Note: For sheds with the Raised Floor Modification option the studs will be 1.780m long to allow the Wall Sheets to pro-

trude 20mm below the Bottom Plate. Refer to Raised Floor Modification section (Page 15).

MK4C TIMBER FRAME

Step 4: Stand up Back Wall frame and one End frame

and nail together, using two 75mm nails per join,

top and bottom. Stand remaining Frames up and

nail together. Nail in remaining 0.786m Nogs in

End Walls.

Step 5: Position middle Jack Stud, centrally on End Wall

Top Plates and nail in place. Nail remaining Jack

Studs in. Position middle Ridge Beam to Jack

Stud and skew-nail in place using two 75mm

nails each end. Pre-drilling holes before nailing

will prevent timber from splitting.

Step 6: Place intermediate Roof Beams by using Roofing

Nogs to determine correct position (see fig. 2).

Nail intermediate Roof Beams in place. Nail

70x45mm Roofing Nogs in place (End Wall) and

90x45mm Roofing Nogs in place (Middle).

Step 7: Place Frame in correct position, checking the shed is square and level.

Dynabolt Frame to concrete base as instructed on page 4.

Step 8: Temporarily brace each side and roof, making sure each side is square.

Nail strip bracing to outside of Frame (see page 4), making sure it is tight.

Nail multigrip brackets to each of the four bottom corners (two per cor-

ner). Use 30mm bracket nails supplied.

Note: Condensation can form on the underside of cladding. If building paper is required, fit now. The building paper

will need to be supported by netting or roofing twine.

fig.2.

MK4C WALL CLADDING

TO AVIOD CORROSION:

 Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting.

 Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use ink to mark steel.

TERMS EXPLANATION

 To Tack: To Tack on a wall sheet means to use minimum nails hammered partly in to hold Wall Sheets in position. Should

a Wall Sheet need to be re-positioned, the nails can easily be prized out.

 If a window is required, identify Wall Sheet(s) with window hole pre-cut. Lean up Wall Sheets where window(s) are to be located.

Note:

When fitting Gable

End Sheets en-

sure they overlap

correctly (fig 1).

The overlap direc-

tion may differ

from cladding de-

tail.

CLADDING DETAIL

Birds Eye View

fig. 1

MK4C WALL CLADDING

Step 2: Back Wall: Position the first Wall Sheet with

the LIP on the right hand side. Ensuring the LIP

is flush with the side of the Stud and the top of

the Wall Sheet is flush with the top of the Top

Plate, tack in place. Position the next Wall

Sheet with the LIP on the right hand side. Over-

lap as shown in fig.1 (page 7). Ensuring Wall

Sheet is flush with top of Top Plate, tack in

place. Repeat with remaining sheets.

Step 4: Nailing Off: Nail one 30mm Clout each side of the Rib (two per Pan) into the Top Plates and Bottom

Plates. Nail Wall Sheets to mid wall Nogs (one per pan). Nail each corner Wall Sheet to Studs using two

30mm Clouts evenly spaced.

Gable Ends: When nailing Gable Wall Sheets to the Top Plate, use a String Line. At the top of the gable nail two

30mm Clouts into the end of each Ridge Beam. This will stop it from twisting.

Step 3: End Walls: Lean Gable Wall Sheets against

the shed to form gable shape. With the LIP

flush with side of Stud tack in place ensuring

the bottom of the Wall Sheet is 10mm above

the bottom of the Bottom Plate. Tack on re-

maining Wall Sheets. Repeat with other gable

end. If fitting a window, nail in Window Studs

and Nog now. Refer to Window instructions.

EDGE

FLUSH

TOP

FLUSH

Step 1: Front Wall: Start at the left hand side. Position the

Wall Sheet with the LIP on the left hand side. Ensur-

ing the LIP is flush with side of the Stud and the top of

the Top Plate, tack in place. Repeat with Wall Sheet

on the right hand side of doorway. Ensure Rib without

LIP is on the right hand side of stud then tack in

place. Position 1/2 Wall Sheets as shown in the Clad-

ding Detail and tack in place.

MK4C LOUVRE WINDOW (Optional)

Step 2: On the inside of the shed, position studs

and Nog centrally on window opening.

Make sure the studs are parallel and nail

into Top Plate and end wall Nog.

Step 3: Nail wall Sheets to window framing using

30mm clouts. (return to step 4 on page 7

and complete). Then fit Window Frame).

Position Window Frame centrally on win-

dow opening and rivet it to ribs. Pre-drill

holes in each corner and nail Window

Frame to framing, using 50mm nails.

Step 4: If the Window is in the gable end, tempo-

rarily position the Over Panel above Win-

dow Frame. Following the same angle as

the gable, mark and cut to suit.

Step 5: Rivet Over Panel to the Window Frame

with rivets.

588mm

Step 1: Lay out the two window studs (883mm) and

Nog (634mm) on a flat surface. Position

Nog and nail in place using 2x 75mm nails

at each end.

Step 6: From the inside of the shed, slide Louvre

Glass into Louvre Units attached to the

Window Frame. Bend up tabs to keep

Glass in position.

50mm

NAILS

RIVITS

Step1: Fit Door Jamb Flashing (A104) in be-

tween Top and Bottom Plates and hard

against Stud. Attach Door Jamb Flash-

ing with three 30mm clouts into studs on

the inside and three rivets into Rib on

the outside. Pre-drill holes on the outside

to protect flashing. Repeat with the other

Door Jamb.

Step2: Measure and cut Doorstep Flashing (A106)

to fit in between Door Jambs. Positioning

the Doorstep Flashing in between Door

Jambs at bottom of doorway, nail through

top of flashing using five 30mm Clouts. Re-

peat with the Overdoor Flashing (A105).

Step 1: Lay out the two window studs (883mm) and

Nog (590mm) on a flat surface. Position

Nog and nail in place using two 75mm nails

at each end.

570mm

Step 6: From the outside of the shed, place glass

in Window Frame. Attach a Glazing Bead

(G100) with three rivets to each side of the

Window Frame to hold glass in place. Pre-

drilling Glazing Beads is recommended.

MK4C FIXED WINDOW (Optional)

Follow Steps 2 - 5 on page 8.

MK4C DOOR JAMB & CORNER FLASHINGS

Indice

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