Dynapac CC722 Guida
DYNAPAC
CC722/722C
Box 504, SE-371 23 Karlskrona, Sweden
Telephone +46 455 30 60 00
Telefax +46 455 30 60 30
Web www.dynapac.com
M722EN2
MAINTENANCE
19
ILF015WO1
Reservation for changes.
Printed in Sweden.
Vibratoryroller
CC722/722C
Maintenance
M722EN2,May2002
Diesel engine:
Cummins QSB 5.9-C
These instructions apply from:
CC 722: PIN (S/N) *63920722*
CC 722C: PIN (S/N) *64020722*
The CC 722 is a roller of the heavier category in the CC family.
The CC 722 has articulated steering and drive on both drums.
The CC 722 features high power, high capacity and high quality in extremely demanding
applications, such as building highways and airfields, with strict requirements for results and
sealed surfaces in compacting various asphalt compounds.
Separate information about accessories is available on request.
KEEPTHISMANUALFOR
FUTUREREFERENCE
2CC 722/722C M722EN2
CONTENTS
Safety instructions—Personal safety.
Special caution—Machine or component damage.
Read the entire manual before starting any
service work.
Ensure that ventilation (extraction) is adequate
if the engine is run indoors.
It is essential that the machine is properly cared for to
ensure satisfactory operation. Keep the machine clean to
facilitate quick and timely detection of any leakage, loose
bolts and loose connections.
TAKE CARE OF THE ENVIRONMENT
Do not leave behind any oil, fuel or other substances that
are detrimental to the environment.
This manual contains instructions for periodic activities
that should normally be performed by the operator.
For the diesel engine, the engine manufacturer’s
instructions—found in the engine manual—also
apply. This manual is included in the product
binder.
WARNING SYMBOLS
GENERAL
WARNING
WARNING
WARNING
CAUTION
CAUTION
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm.
Page
Lubricants, symbols ......................................................... 3
Specifications ................................................................ 4-6
Maintenance schedule ..................................................... 7
Maintenance measures ................................................ 8, 9
Every 10 hours of operation (daily) ........................... 10-13
Every 50 hours of operation (weekly) ....................... 14-16
Every 250 hours of operation (monthly) ................... 17, 18
Every 500 hours of operation (every three months). 19, 20
Every 2000 hours of operation (yearly) .................... 21, 22
Long-term parking .......................................................... 23
Special instructions ........................................................ 24
Electrical system, fuses ........................................... 25, 26
3CC 722/722C M722EN2
LUBRICANTS, SYMBOLS
Other fuel and lubricants are required for operation in extremely high or extremely low
ambient temperature. See the “Special instructions” chapter, or consult Dynapac.
Always use high-quality lubricants in the recommended amounts. Too much grease or oil can
cause overheating and subsequent increased wear.
Engine, oil level Air filter
Engine, oil filter Battery
Hydraulic reservoir, level Sprinkler
Hydraulic fluid filter Sprinkler water
Drum, oil level Recycling
Lubricating oil Fuel filter
Air pressure Sprinkler, tyres
Coolant, level Transmission, oil level
CAUTION
CAUTION
ENGINE OIL
ambient temperature
-10°C to +50°C (14°F-122°F) Shell Rimula SAE 15W/40 or equivalent.
HYDRAULIC FLUID
ambient temperature
-10°C to +40°C (14°F-104°F) Shell Tellus TX68 or equivalent
above +40°C (above 104°F) Shell Tellus TX100 or equivalent
BIOLOGICAL Shell Naturelle HF-E46
HYDRAULIC FLUID When it leaves the factory, the machine may be filled
with biologically degradable fluid. The same type of
fluid must be used when changing or topping off.
DRUM OIL
ambient temperature
-15°C to +40°C (5°F-104°F) API, GL-5 SAE 80W/90 HD
above +40°C (above 104°F) Shell Spirax HD85W/140 eller motsvarande
TRANSMISSION OIL
ambient air temperature
-15°C to +40°C (5°F - 104°F) API, GL-5 SAE 80W/90 HD
above +40°C (above 104°F) Shell Spirax HD85W/140 eller motsvarande
GREASE SKF LGHB2 (NLGI Class 2) or equivalent for the articulated
joint. Shell Retinax LX2 or equivalent for other grease points.
FUEL See engine manual.
COOLANT Shell Anti-Freeze 402 or corresponding.
mixed 50/50 with water Anti-freeze protection down to about -35°C (-31°F).
4CC 722/722C M722EN2
Fluid volumes Liters (gal or qts)
Drums 26.5 l/drum (7 gal/drum) 26.5 l/drum (7 gal/drum)
Hydraulic reservoir 120 l (32 gal) 120 l (32 gal)
Fuel tank 335 l (88 gal) 335 l (88 gal)
Water tanks front/rear 670/670 l (177/177 gal) 670/318 l (177/84 gal)
Coolant 38 l (10 gal) 28 l (7 gal)
Diesel engine 19 l (6 gal) 15,7 l (4 gal)
Pump drive 4 l (4.3 qts) 3,1 l (3.3 qts)
Drum drive 3 l/drum (3.2 qts/drum) 3 l/drum (3.2 qts/drum)
Electricalsystem CC 722 CC 722CC
Battery 12 V, 160 Ah
Alternator 12 V, 95 A
Fuses 5,0-10 A 5,0-10 A
Compaction data CC 722 CC 722C
Static linear load, kg/cm (pli)
Front 35 (196) 35 (196)
Rear 39 (218) 39 (218)
Tire load kg/tire (lbs/tire) - 3 100 (6,835)
Amplitude, mm (in)
High: 0,8 (0.031) 0,8 (0.031)
Low: 0,4 (0.016) 0,4 (0.016)
Frequency, Hz (vpm) 45 (2700) 45 (2700)
Centrifugal force, kN (lb)
At high amplitude: 189 (42,489) 189 (42,489)
At low amplitude: 90 (20,233) 90 (20,233)
Propulsion CC 722 CC 722C
Speed range, km/h (mil/h) 0-13 (0-8.1) 0-10,5 (0-6.5)
Climbing capacity (theoretical) % 30 31
SPECIFICATIONS
Weight Sizes CC 722 CC 722C
Weight CECE,
standard equipped roller, kg (lbs) ...................... 16 500 (36,382) 20 600 (45,423)
Length, standard equipped roller, mm (in) ......... 5 653 (12,463) 5 653 (12,463)
Width, standard equipped roller, mm (in) ........... 2 430 (5357) 2 430 (5357)
Height, standard equipped roller, mm (in)
(Shipping height)................................................ 2 630 (5798) 2 630 (5798)
Height, standard equipped roller with ROPS ..... 3 330 (7341) 3 330(7341)
Tires CC 722C
Dimension .............. 15.0 R24 Pilote
Qty. ........................ 4
Air pressure ........... See diagram on next page
5CC 722/722C M722EN2
SPECIFICATIONS
Note.
The diagram applies for a wheel load of 3100 kg (6,834 lbs).
(1 bar = 100 kPa)
Tire pressure (bar)
Contact
area,
cm2 (in2)
(36.6) (42.7) (48.8) (54.9) (61.0) (67.1) (73.2)
Opening pressure,
MPa (psi) CC 722 CC 722C
Drive system 35 (5,100) 35 (5,100)
Charge system 2,0 (290) 2,0 (290)
Vibration system 35 (3,626) 35 (3,626)
Steering system 14 (2,000) 14 (2,000)
Brake release 1,5 (220) 1,5 (220)
Tightening torque
M STRENGTH CLASS
thread 8.8 10.9 12.9
M6 8,4 12 14,6
M8 21 28 34
M10 40 56 68
M12 70 98 117
M16 169 240 290
M20 330 470 560
M24 570 800 960
M30 1130 1580 1900
M36 1960 2800 –
Tightening torque in Nm (lbf.ft) for oiled, bright
galvanized bolts tightened with a torque wrench.
Hydraulic system
ROPS
Bolt size: M24 (P/N 903792)
Strength class: 10,9
Tightening torque: 800 Nm (590lbf.ft)
(for Dacromet treated)
ROPS bolts must always be tightened dry.
CAUTION
6CC 722/722C M722EN2
The vibration values are measured in conformance
with the driving mode described in EU directive
2000/14/EC on EU equipped machines, on soft
polymer material with vibration switched ON and
the operator’s seat in transport mode.
Operator’s station, vibration, hand/arm (steering
wheel/lever):
Below limit value.
Limit value: <2.5 m/s2.
Operator’s station, vibration, entire body (operator’s
seat):
Below limit value.
Limit value: <0.5 m/s2.
SPECIFICATIONS
Vibrationer - Förarplats
(ISO 2631)
Noise level - Operator’s station
(ISO 6394) Noise levels with vibration switched OFF (dB(A)).
Measured on hard surface, standard roller.
Operator’s station, (with cab) LpA: 76 dBA
Operator’s station, (without cab) LpA: 84 dBA
Seven metres from machine LpA: 80 dBA
CC 722 113 - 88
CC 722C 113 - 87
The acoustic values are measured in conformance with EU directive
2000/14/EC on EU-equipped machines, on soft polymer material
with vibration switched ON and the operator’s seat in transport
mode.
Acoustic values
Model Guaranteed
acoustic
power level
dB(A)
Acoustic
pressure level,
operator’s ear
(platform)
dB(A)
Acoustic
pressure level,
operator’s ear
(cab) dB(A)
Noise level can vary when driving on different
courses and with different seat positions.
Vibration levels may vary when driving on
different courses and with different seat
positions.
CAUTION
CAUTION
7CC 722/722C M722EN2
MAINTENANCE SCHEDULE
15 16 17
18
19
22 21 20
1. Water tanks
2. Sprinklers
3. Fuel tank
4. Engine suspension
5. Fuses
6. Drum oil filling/level
7. Scrapers
8. Rubber element,
fastening screws
16. Drive belts
17. Coolant filter
18. Drum drive
19. Control table
20. Air filter
21. Engine oil level
22. Fuel filter
9. Flywheel casing,
pump drive
10. Hydraulic filter
11. Articulation joint,
steering cylinder
12. Hydraulic reservoir
13. Battery
14. Tires (CC 722C)
15. Radiator
Fig.1 Maintenancepoints
6
14131211109787
521
1234
8CC 722/722C M722EN2
MAINTENANCE MEASURES
The periodic measures should be performed primarily
after the specified hours of operation. Use the daily,
weekly, etc. time periods only where this is not possible.
Remove all dirt before filling, when checking
oils and fuel, and when lubricating with oil or
grease.
The engine manual specifies additional ser-
vice/maintenance instructions which relate to
the diesel engine.
CAUTION
CAUTION
Items in Measure See page Comments
fig. 1
Before starting up
21 Check oil level in the engine See engine manual
15 Check coolant level 10 See engine manual
15 Check for free circulation of cooling air 10 See engine manual
22 Drain the water trap on the fuel filters 10 See engine manual
Test the brakes 10
2 Inspect and clean the sprinkler system 11
7 Check the scraper setting 12
12 Check level of the hydraulic reservoir and top
off with hydraulic fluid as required 13
3 Refuel 13
Every 10 hours of operation (daily)
Items in Measure See page Comments
fig. 1
14 Check tire pressure 14
20 Clean the filter element in the air cleaner 14
Check that hoses and connections are tight
8 Check rubber elements and bolted joints 15
11 Grease the articulation joint and the steering
cylinder mounts 15
12 Check the hydraulic reservoir cover/breather 15
13 Check the battery 16
22 Drain the engine fuel pre-filter 16
After the first 50 hours of operation, change all the lubricating oils,
but not the hydraulic fluid.
Every 50 hours of operation (weekly)
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