Eaton Powerware 9390 Manuale utente

Powerware 9390 and 9395

Sync Control

Installation and Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please

read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de maintenance

des batteries et de l’onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l’équipement et conserver ce

manuel afin de pouvoir vous y reporter ultérieurement.

Eaton, Powerware, and X−Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. NEC is a registered

trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.

way without the express written approval of Eaton Corporation.

EATON Powerware®9390 and 9395 Sync Control Installation and Operation Manual S164201571 Rev E www.powerware.com i

Table of Contents

1 Introduction 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Conventions Used in This Manual 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Safety Warnings 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 For More Information 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Getting Help 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Installation Plan and Unpacking 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Creating an Installation Plan 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Preparing the Site 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1 Environmental and Installation Considerations 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.2 Powerware Sync Control Wiring Preparation 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Inspecting and Unpacking the Powerware Sync Control 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Powerware Sync Control Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Installation and Wiring with a Powerware 9390 UPS 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Installation and Wiring with a Powerware 9395 UPS 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Powerware Sync Control Operating Instructions 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Startup for UPS Systems Equipped with a Powerware Sync Control 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Understanding Powerware Sync Control Operation 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Operation 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Customer Monitoring 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Maintenance Operations 4−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Warranty 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

EATON Powerware®9390 and 9395 Sync Control Installation and Operation Manual S164201571 Rev E www.powerware.com

List of Figures

Figure 1-1. Powerware Sync Control 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 1-2. Powerware Sync Control with Door Open 1−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2-1. Powerware Sync Control Dimensions – Front View 2−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2-2. Powerware Sync Control Dimensions – Side Views 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-1. Powerware Sync Control Typical Control Wiring Termination Locations 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-2. Powerware Sync Control TB1 Terminal Block Detail 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-3. Powerware 9390 UPS (40–80 kVA) Interface Locations for Powerware Sync Control 3−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-4. Powerware 9390 UPS (100–160 kVA) Interface Locations for Powerware Sync Control 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-5. TB6 Terminal Block Detail 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-6. Powerware 9395 UPS (225–275 kVA) Interface Locations for Powerware Sync Control 3−9. . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-7. Powerware 9395 UPS and Plus 1 UPS (450–550 kVA) Interface Locations for Powerware Sync Control 3−10. . . . . . . . . . . . . . . .

Figure 3-8. Powerware 9395 UPS and Plus 1 UPS (650–825 kVA) Interface Locations for Powerware Sync Control 3−11. . . . . . . . . . . . . . . .

Figure 3-9. Powerware 9395 UPS (1000–1100 kVA) Interface Locations for Powerware Sync Control 3−12. . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-10. Relay Interface Card 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-11. Relay Interface Card Terminals 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-1. Typical Powerware Sync Control Block Diagram with a Powerware 9390 or Powerware 9395 UPS System 4−2. . . . . . . . . . . . .

Figure 4-2. Synchronization Reference Control 4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4-3. Powerware Sync Control Controls and Indicators 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EATON Powerware®9390 and 9395 Sync Control Installation and Operation Manual S164201571 Rev E www.powerware.com 1−1

Chapter 1 Introduction

Eaton’s Powerware®Sync Control maintains the critical load outputs of either two

separate single Powerware 9390 UPS systems or two separate single Powerware

9395 UPS systems in synchronization. Use of the Powerware Sync Control provides

the uninterrupted transfer of the load from one load bus to another by means of

downstream, dual−source, solid−state, transfer switches. Without the load sync

option, the two system output (critical load) buses could become out of phase with

each other. This condition occurs if suitable bypass sources are not available or if the

bypass sources feeding each system are not in sync with each other. Examples of

this condition are two systems supplied by separate diesel generator sets, or the

bypass sources for the two systems are lost.

The Powerware Sync Control can provide customer remote monitoring of sync

control operation and alarms. See section 4.4 for detailed information.

Figure 1-1 shows the front view and Figure 1-2 shows the interior view of the

Powerware Sync Control.

Figure 1-1. Powerware Sync Control

Figure 1Table 1

INTRODUCTION

EATON Powerware®9390 and 9395 Sync Control Installation and Operation Manual S164201571 Rev E www.powerware.com

1−2

Figure 1-2. Powerware Sync Control with Door Open

1.1 Conventions Used in This Manual

This manual uses these type conventions:

SBold type highlights important concepts in discussions, key terms in procedures,

and menu options, or represents a command or option that you type or enter at a

prompt.

SItalic type highlights notes and new terms where they are defined.

SScreen type represents information that appears on the screen or LCD.

Icon Description

Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

In this manual, the term UPS refers only to the UPS cabinet and its internal elements.

The term UPS system refers to the entire power protection system – the UPS

cabinet, the battery cabinet, and options or accessories installed.

INTRODUCTION

EATON Powerware®9390 and 9395 Sync Control Installation and Operation Manual S164201571 Rev E www.powerware.com 1−3

1.2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance of

the UPS and batteries. Please read all instructions before operating the equipment and save this manual for

future reference.

The UPS cabinet is designed for industrial or computer room applications, and contains safety shields behind

the doors. However, the UPS system is a sophisticated power system and should be handled with

appropriate care.

DANGER

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED

SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

WARNING

SThe UPS system contains its own energy source (batteries). The output terminals may carry live voltage

even when the UPS is disconnected from an AC source.

STo reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled,

indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40°C

(104°F). Do not operate near water or excessive humidity (95% maximum). The system is not intended for

outdoor use.

SEnsure all power is disconnected before performing installation or service.

CAUTION

SKeep the UPS doors closed to ensure proper cooling airflow and to protect personnel from dangerous

voltages inside the unit.

SDo not operate the UPS system close to gas or electric heat sources.

SThe operating environment should be maintained within the parameters stated in this manual.

SKeep surroundings uncluttered, clean, and free from excess moisture.

SObserve all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the

equipment.

INTRODUCTION

EATON Powerware®9390 and 9395 Sync Control Installation and Operation Manual S164201571 Rev E www.powerware.com

1−4

1.3 For More Information

Refer to the followong manuals for additional information:

SPowerware 9390 UPS (40–80 kVA) Installation and Operation Manual

SPowerware 9390 UPS (100–160 kVA) Installation and Operation Manual

SPowerware 9395 UPS (225–275 kVA) Installation and Operation Manual

SPowerware 9395 Plus 1 UPS (225–275 kVA) Installation and Operation Manual

SPowerware 9395 UPS (300 kVA) Installation and Operation Manual

SPowerware 9395 550/275 UPS (225–550 kVA) Installation and Operation Manual

SPowerware 9395 UPS and Plus 1 UPS (450–550 kVA) Installation and Operation

Manual

SPowerware 9395 UPS and Plus 1 UPS (650–825 kVA) Installation and Operation

Manual

SPowerware 9395 UPS (1000–1100 kVA) Installation and Operation Manual

These manuals describe:

SUPS cabinet, optional components, and accessory installation instructions,

including site preparation, planning for installation, and wiring and safety

information. Detailed illustrations of cabinets and optional accessories with

dimensional and connection point drawings are provided.

SUPS operation, including UPS cabinet controls, functions of the UPS, standard

features and optional accessories, procedures for starting and stopping the UPS,

and information about maintenance and responding to system events.

SCommunication capabilities of the UPS system.

Visit www.powerware.com or contact Eaton service representative for information on

how to obtain copies of these manuals.

1.4 Getting Help

If help is needed with any of the following:

SScheduling initial startup

SRegional locations and telephone numbers

SA question about any of the information in this manual

SA question this manual does not answer

Please call the Eaton Help Desk for Eaton Corporation products at:

United States: 1−800−843−9433 or 1−919−870−3028

Canada: 1−800−461−9166 ext 260

All other countries: Call your local service representative

EATON Powerware®9390 and 9395 Sync Control Installation and Operation Manual S164201571 Rev E www.powerware.com 2−1

Chapter 2 Installation Plan and Unpacking

The Powerware Sync Control is shipped as a separate item and can be mounted on

any surface that can safely bear its weight. See paragraph 2.2 for weight, dimensions,

and wiring preparation.

2.1 Creating an Installation Plan

Before installing the UPS system, read and understand how this manual applies to the

system being installed. Use the procedures and illustrations in the following chapters

to create a logical plan for installing the system.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service

Engineer, or the warranty terms as specified on page 5−1 become void. This service is offered as part of the

sales contract for the UPS. Contact service in advance (usually a two−week notice is required) to reserve a

preferred startup date.

2.2 Preparing the Site

For the Powerware Sync Control to operate at peak efficiency, the installation site

should meet the environmental parameters outlined in the applicable Powerware

9390 or Powerware 9395 UPS Installation and Operation Manual listed in

paragraph 1.3.

2.2.1 Environmental and Installation Considerations

The life of the Powerware Sync Control is adversely affected if the system is not

installed in a temperature and humidity controlled indoor area free of conductive

contaminants.

Failure to follow guidelines may void your warranty.

The UPS equipment operating environment must meet the weight requirements

shown in Table 2-1 and the size requirements shown in Figure 2-1 and Figure 2-2.

Dimensions are in millimeters (inches).

Table 2-1. Equipment Weight

Model

Weight

kg (lb)

Shipping Installed

Powerware Sync Control 45.4 (100) 36.3 (80)

Figure 2Table 2

INSTALLATION PLAN AND UNPACKING

EATON Powerware®9390 and 9395 Sync Control Installation and Operation Manual S164201571 Rev E www.powerware.com

2−2

FRONT VIEW

66.27

[26.09]

Dimensions are in millimeters [inches].

61.18

[24.09]

Four Mounting Holes

in Rear of Panel

3.18

[1.25]

56.9

[22.0] 64.77

[25.5]

Figure 2-1. Powerware Sync Control Dimensions – Front View

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