Eclipse 705 Manuale utente

Guided Wave Radar

Level Tra smitter

Enhanced Model 705

Software v3.x

Installation and Operating Manual

57-600 Eclipse®Guided Wave Radar Transmitter

Read this Manual Before Installin

This manual provides information on the Eclipse®trans-

mitter. It is important that all instructions are read care-

fully and followed in sequence. The QuickStart

I stallatio instructions are a brief guide to the sequence

of steps for experienced technicians to follow when

installing the equipment. Detailed instructions are

included in the Complete I stallatio section of this manual.

Conventions Used in this Manual

Certain conventions are used in this manual to convey

specific types of information. General technical material

support data and safety information are presented in

narrative form. The following styles are used for notes

cautions and warnings.

NOTES

Notes contain information that augments or clarifies an

operating step. Notes do not normally contain actions.

They follow the procedural steps to which they refer.

Cautions

Cautions alert the technician to special conditions that

could injure personnel damage equipment or reduce

a component’s mechanical integrity. Cautions are also

used to alert the technician to unsafe practices or the

need for special protective equipment or specific

materials. In this manual a caution box indicates a

potentially hazardous situation which if not avoided

may result in minor or moderate injury.

WARNINGS

Warnings identify potentially dangerous situations or

serious hazards. In this manual a warning indicates an

imminently hazardous situation which if not avoided

could result in serious injury or death.

Safety Messa es

The Eclipse®system is designed for use in Category II

Pollution Degree 2 installations. Follow all standard

industry procedures for servicing electrical and computer

equipment when working with or around high voltage.

Always shut off the power supply before touching any

components. Although high voltage is not present in this

system it may be present in other systems.

Electrical components are sensitive to electrostatic discharge.

To prevent equipment damage observe safety procedures

when working with electrostatic sensitive components.

This device complies with Part 15 of the FCC rules.

Operation is subject to the following two conditions:

(1) This device may not cause harmful interference and

(2) This device must accept any interference received

including interference that may cause undesired operation.

WARNING! Explosion hazard. Do not connect or dis-

connect designs rated Explosion proof or Non-incendive

unless power has been switched off and/or the area is

known to be non-hazardous.

Low Volta e Directive

For use in Installations Category II Pollution Degree 2.

If equipment is used in a manner not specified by the

manufacturer protection provided by equipment may be

impaired.

Notice of Copyri ht and Limitations

Magnetrol®& Magnetrol®logotype and Eclipse®are

registered trademarks of Magnetrol®International

Incorporated.

MAGNETROL reserves the right to make changes to the

product described in this manual at any time without

notice. MAGNETROL makes no warranty with respect

to the accuracy of the information in this manual.

Warranty

All MAGNETROL electronic level and flow controls are

warranted free of defects in materials or workmanship for

eighteen months from the date of original factory ship-

ment. If returned within the warranty period; and upon

factory inspection of the control the cause of the claim

is determined to be covered under the warranty; then

MAGNETROL will repair or replace the control at no

cost to the purchaser (or owner) other than transportation.

MAGNETROL shall not be liable for misapplication

labor claims direct or consequential damage or expense

arising from the installation or use of equipment. There

are no other warranties expressed or implied except special

written warranties covering some MAGNETROL products.

Quality Assurance

The quality assurance system in place at MAGNETROL

guarantees the highest level of quality throughout the

company. MAGNETROL is committed to providing

full customer satisfaction both in quality products and

quality service.

The MAGNETROL quality assurance

system is registered to ISO 9001 affirming

its commitment to known international

quality standards providing the strongest

assurance of product/service quality

available.

Table of Contents

1.0 QuickStart Installation

1.1 Getting Started..........................................................4

1.1.1 Equipment and Tools..................................... 4

1.1.2 Configuration Information.............................5

1.2 QuickStart Mounting................................................5

1.2.1 Probe..............................................................5

1.2.2 Transmitter.....................................................6

1.3 QuickStart Wiring.................................................... 6

1.4 QuickStart Configuration......................................... 7

2.0 Complete Installation

2.1 Unpacking................................................................ 8

2.2 Electrostatic Discharge (ESD) Handling Procedure...8

2.3 Before You Begin.......................................................9

2.3.1 Site Preparation.............................................. 9

2.3.2 Equipment and Tools..................................... 9

2.3.3 Operational Considerations............................9

2.4 Mounting..................................................................9

2.4.1 Installing a Coaxial Probe.............................10

2.4.1.1 To install a coaxial probe.......................10

2.4.2 Installing a Twin Rod Probe......................... 11

2.4.2.1 To install a rigid twin rod probe............11

2.4.2.2 To install a Model 7x7 standard

flexible twin rod probe..........................12

2.4.3 Installing a Single Rod Probe....................... 12

2.4.3.1 Installing a rigid probe.......................... 13

2.4.3.2 Installing a flexible probe...................... 13

2.4.4 Installation Guidelines–

Models 7x2/7x5 Bulk Solids Probes............. 14

2.4.4.1 Applications.......................................... 14

2.4.4.2 Mounting recommendations.................14

2.4.4.3 To install a bulk solids twin rod probe.. 14

2.4.4.4 To install a bulk solids single rod probe 15

2.4.5 Installing the Transmitter............................. 16

2.4.5.1 Integral Mount......................................16

2.4.5.2 Remote Mount......................................16

2.5 Wiring.................................................................... 17

2.5.1 General Purpose or Non-Incendive

(CI I Div 2)................................................. 17

2.5.2 Intrinsically Safe...........................................18

2.5.3 Explosion Proof............................................18

2.6 Configuring the Transmitter....................................19

2.6.1 Operating Parameters...................................19

2.6.2 Setting Up for Bench Configuration............ 19

2.6.3 Transmitter Display and Keypad.................. 20

2.6.4 Password Protection (Default = 0)................20

2.6.5 Model 705 Menu: Step-By-Step Procedure.. 21

2.6.5.1 Measurement Type: Level Only.............21

2.6.5.2 Measurement Type: Level and Volume..24

2.6.5.3 Measurement Type: Interface Level....... 27

2.6.5.4 Measurement Type: Interface and Volume.30

2.6.6 Offset Description........................................33

2.6.7 Strapping Table Description......................... 34

2.7 Configuration Using HART®..................................35

2.7.1 Connections................................................. 35

2.7.2 Display Menu...............................................35

2.7.3 HART Menu – Model 705 3.x.................... 36

2.7.4 HART Revision Table.................................. 37

2.8 FOUNDATION fieldbus™Digital Communications... 37

2.8.1 Description.................................................. 37

2.8.2 Benefits........................................................ 38

2.8.3 Device Configuration...................................39

2.8.4 Intrinsically Safe...........................................39

3.0 Reference Information

3.1 Description............................................................. 40

3.2 Theory of Operation...............................................40

3.2.1 Micropower Impulse Radar.......................... 40

3.2.2 Interface Detection.......................................41

3.2.3 Time Domain Reflectometry (TDR)............42

3.2.4 Equivalent Time Sampling (ETS).................42

3.3 Troubleshooting...................................................... 43

3.3.1 Troubleshooting System Problems................43

3.3.2 Status Messages............................................ 44

3.3.3 Troubleshooting Applications.......................46

3.3.3.1 Model 705 (Level Application)............. 46

3.3.3.2 Model 705 (Interface Application)........46

3.3.3.3 Model 705 (Single Rod Application)......... 47

3.4 Agency Approvals....................................................48

3.4.1 Agency Specifications (XP Installation)........ 48

3.4.2 Agency Specifications (IS Installation)..........49

3.4.3 Agency Specifications (FOUNDATION fieldbus). 50

3.5 Parts........................................................................51

3.5.1 Replacement Parts........................................ 51

3.5.2 Recommended Spare Parts........................... 51

3.6 Specifications.......................................................... 52

3.6.1 Functional....................................................52

3.6.1.1 O-ring (Seal) Selection Chart................52

3.6.2 Performance (Model 705)............................ 53

3.6.3 Performance (Model 705 Interface)..............54

3.6.4 Process Conditions....................................... 54

3.6.5 Probe Specifications......................................55

3.6.6 Physical........................................................ 56

3.7 Model Numbers......................................................60

3.7.1 Transmitter...................................................60

3.7.2 Probe............................................................61

Glossary................................................................................ 64

Model 705 Confi uration Data Sheet.................................. 66

Eclipse®Guided Wave Radar Transmitter

57-600 Eclipse®Guided Wave Radar Transmitter

1.0 Qu ckStart Installat on

The QuickStart Installation procedures provide the key

steps for mounting wiring and configuring the Eclipse®

level transmitter. These procedures are intended for experi-

enced installers of electronic level measurement instruments.

See Complete Installation Section 2.0 for detailed installa-

tion instructions.

WARNING: The Model 7xD, 7xG, 7xR or 7xT overfill probes should

be used for Safety Shutdown/Overfill applications. All

other Guided Wave Radar probes should be installed so

the maximum overfill level is a minimum of 6" (150 mm)

below the process connection. This may include utilizing

a nozzle or spool piece to raise the probe. Consult fac-

tory to ensure proper installation.

1.1 Gett ng Started

Before beginning the QuickStart Installation procedures

have the proper equipment tools and information available.

1.1.1 Equipment and Tools

• Open-end wrenches or adjustable wrench to fit the

process connection size and type. Coaxial probe 11⁄2"

(38 mm) twin rod probe 17⁄8" (47 mm) transmitter

11⁄2" (38 mm). A torque wrench is highly desirable.

• Flat-blade screwdriver

• Cable cutter and 3⁄32" (2.5 mm) hex wrench

(Flexible probes only)

• Digital multimeter or digital volt/ammeter

• 24 VDC power supply 23 mA minimum

457-600 Eclipse®Guided Wave Radar Transmitter

1.1.2 Configuration Information

Some key information is needed to configure the

ECLIPSE transmitter. Complete the following operating

parameters table before beginning configuration.

Display Question Answer

Probe Model What probe model is listed on the

model information?

(first four digits of probe model number) _____________

Probe Mount Is the probe mounted NPT, BSP,

or flange? _____________

Measurement What is the desired measurement? Choices

Type are: Level only, volume, interface level

or interface level and volume. _____________

Level Units What units of measurement will be

used? (inches, centimeters, feet or meters)

(AI block parameter. Not selectable at

transmitter on Model 705 Fieldbus) _____________

Probe Length What probe length is listed on the

model information? _____________

Level Offset The desired level reading when the

liquid is at the end of the probe. _____________

Dielectric What is the dielectric constant range

of the process medium? (Upper layer

dielectric for interface applications) _____________

Loop Control Is the output current to be controlled

by level or volume? _____________

Set 4.0 mA What is the 0% reference point for the

4.0 mA value? (EU_0 value for

FOUNDATION fieldbus) _____________

Set 20.0 mA What is the 100% reference point for

the 20.0 mA value? (EU_100 value for

FOUNDATION fieldbus) _____________

(Top 6" (152 mm) of Single Rod probes is within

Blocking Distance)

1.2 Qu ckStart Mount ng

NOTE: Confirm the configuration style and process connection

size/type of the ECLIPSE transmitter. Ensure it matches the

requirements of the installation before continuing with the

QuickStart installation.

①Confirm the model and serial numbers on the nameplates

of the ECLIPSE probe and transmitter are identical.

NOTE: For applications using the Model 7xQ or 7xS steam probes, it

is mandatory to keep the transmitter and probe matched as a

set.

1.2.1 Probe

②Carefully place the probe into the vessel. Align the probe

process connection with the threaded or flanged mounting

on the vessel.

①

④

⑥

⑤

⑦

②

③

①

57-600 Eclipse®Guided Wave Radar Transmitter

1.2.2 Transmitter

③Tighten the hex nut of the probe process connection or

flange bolts.

NOTE: Leave the plastic protective cap in place until ready to

install the transmitter. Do not use sealing compound or TFE

tape on probe connection to transmitter as this connection is

sealed by a Viton®O-ring.

④Remove the protective plastic cap from the top of the probe

and store for future use. Make sure the top probe connector

(female socket) is clean and dry. Clean with isopropyl

alcohol and cotton swabs if necessary.

⑤Place the transmitter on the probe. Align the universal

connection at the base of the transmitter housing with the

top of the probe. Hand-tighten the connection.

⑥Rotate the transmitter so that it is in the most convenient

position for wiring configuring and viewing.

⑦Using a 11⁄2" (38 mm) wrench tighten the universal con-

nection on the transmitter 1⁄4to 1⁄2turn beyond hand-tight.

A torque wrench is highly recommended to obtain

45 ft-lbs. This is a critical connection. DO NOT LEAVE

HAND-TIGHT.

NOTE: Universal connector can be supplied with lock screws for

applications with significant vibration. Contact factory for

additional information.

1.3 Qu ckStart W r ng

WARNING! Explosion hazard. Do not connect or disconnect equip-

ment unless power has been switched off or the area is

known to be non-hazardous.

NOTE: Ensure that the electrical wiring to the ECLIPSE transmitter is

complete and in compliance with all regulations and codes.

1. Remove the cover of the upper wiring compartment of the

transmitter.

2. Attach a conduit fitting and mount the conduit plug in the

spare opening. Pull the power supply wire through the con-

duit fitting.

3. Connect shield to an earth ground at power supply.

4. Connect an earth ground to the nearest green ground screw.

(Not shown in illustration.)

5. Connect the positive supply wire to the (+) terminal and the

negative supply wire to the (-) terminal. For Explosion

Proof Installations see Wiring Section 2.5.3.

6. Replace the cover and tighten.

Red (+)Black (-)

(+)

(-)

57-600 Eclipse®Guided Wave Radar Transmitter

1.4 Qu ckStart Conf gurat on

The ECLIPSE transmitter comes configured with default

values from the factory but can be reconfigured in the shop

(disregard any fault messages due to unattached probe). The

minimum configuration instructions required in the field

follow. Use the information from the operating parameters

table in Section 1.1.2 before beginning configuration.

1. Power up the transmitter.

The display changes every 5 seconds to show one of four

values: Status Level %Output and Loop current.

2. Remove the cover of the lower electronic compartment.

3. Use the Up or Down Arrow ( ) keys to move from one

step of the configuration program to the next step.

4. Press the Enter Arrow ( ) key. The last

character in the first line of the display

changes to an exclamation point (!).

5. Use the Up or Down Arrow ( ) keys to increase or

decrease the value in the display or to scroll through the

choices.

6. Press the Enter Arrow ( ) key to accept a value and move

to the next step of the configuration program (the default

password is 0).

7. After entering the last value allow 10 seconds before

removing power from the transmitter.

The following configuration entries are the minimum required for

configuration (the default password is 0 from the LCD/keypad).

Lvl Units

xxx

LvlUnits!

xxx

PrbModel

(select)

Probe Ln

xxx.x

LvlOfst

xxx.x

Dielctrc

(select)

et 4mA

xxx.x

et 20mA

xxx.x

Select the Probe Model to be used

Model 705: 7xA-x, 7xB-x, 7xD-x, 7xE-x, 7xF-F, 7xF-P,

7xF-4, 7xF-x, 7xJ-x, 7xK-x, 7xP-x, 7xQ-X,

7xR-x, 7xS-x, 7xT-x, 7x1-x, 7x2-x, 7x5-x, 7x7-x

Select the type of Probe Mounting to vessel (NPT, BSP,

or flange).

Select from Level Only, Level and Volume, Interface Level

or Interface Level and Volume.

Select the Units of measurement for the level readout (inches,

cm, feet or meters). Not included on Model 705 Fieldbus.

Enter the exact Probe Length as printed on the probe

nameplate.

Enter the Level Offset value. Refer to Section 2.6.6 for

further information. (The unit is shipped from the factory

with offset = 0; i.e., all measurements are referenced to

the bottom of the probe).

Enter the Dielectric range for the material to be measured.

Enter the level value (0%-point) for the 4 mA point.

Enter the level value (100%-point) for the 20 mA point.

Level Offset

Probe Length

Probe Mount

4 mA Level

(0%-point)

Probe Model

Dielectric

of Medium

In or Cm

20 mA

(100% Point)

NOTE: A small transition zone (0–6")

may exist at the top and bottom

of the probe. See Specifications,

Section 3.6.

➪

①

②

③

④

⑤

⑥

⑦

⑧

⑨

PrbMount

(select)

Enter

Down

57-600 Eclipse®Guided Wave Radar Transmitter

MeasType

(select)

857-600 Eclipse®Guided Wave Radar Transmitter

2.0 Complete Installat on

This section provides detailed procedures for properly

installing and configuring the ECLIPSE Guided Wave

Radar Level Transmitter.

2.1 Unpack ng

Unpack the instrument carefully. Make sure all components

have been removed from the packing material. Check all the

contents against the packing slip and report any discrepan-

cies to the factory.

Before proceeding with the installation do the following:

• Inspect all components for damage. Report any damage to

the carrier within 24 hours.

• Make sure the nameplate model number on the probe and

transmitter agree with the packing slip and purchase order.

• Record the model and serial numbers for future reference

when ordering parts.

Model Number

Serial Number

2.2 Electrostat c D scharge (ESD)

Handl ng Procedure

Magnetrol®electronic instruments are manufactured to the

highest quality standards. These instruments use electronic

components that may be damaged by static electricity pre-

sent in most work environments.

The following steps are recommended to reduce the risk of

component failure due to electrostatic discharge.

• Ship and store circuit boards in anti-static bags. If an anti-

static bag is not available wrap the board in aluminum foil.

Do not place boards on foam packing materials.

• Use a grounding wrist strap when installing and removing

circuit boards. A grounded workstation is recommended.

• Handle circuit boards only by the edges. Do not touch

components or connector pins.

• Make sure that all electrical connections are completely

made and none are partial or floating. Ground all equip-

ment to a good earth ground.

2.3 Before You Beg n

2.3.1 Site Preparation

Each ECLIPSE transmitter is built to match the specific

physical specifications of the required installation. Make

sure the probe connection is correct for the threaded or

flanged mounting on the vessel or tank where the transmit-

ter will be placed. See Mounting Section 2.4.

Make sure that the wiring between the power supply and

ECLIPSE transmitter are complete and correct for the type

of installation. See Specifications Section 3.6.

When installing the ECLIPSE transmitter in a general purpose

or hazardous area all local state and federal regulations and

guidelines must be observed. See Wiring Section 2.5.

2.3.2 Equipment and Tools

No special equipment or tools are required to install the

ECLIPSE transmitter. The following items are recommended:

• Open-end wrenches or adjustable wrench to fit the process

connection size and type. Coaxial probe 11⁄2" (38 mm) twin

rod probe 17⁄8" (47 mm) transmitter 11⁄2" (38 mm). A torque

wrench is highly desirable.

• Flat-blade screwdriver

• Digital multimeter or digital volt/ammeter

• 24 VDC power supply 23 mA

2.3.3 Operational Considerations

Operating specifications vary based on Probe model

number. See Specifications Section 3.6.

2.4 Mount ng

The ECLIPSE transmitter can be mounted to a tank using

a variety of process connections. Generally either a threaded

or flanged connection is used. For information about the

sizes and types of connections available see Probe Model

Numbers Section 3.7.2.

NOTE: Do not place insulating material around any part of the

ECLIPSE transmitter as this may cause excessive heat buildup.

Make sure all mounting connections are properly in place

on the tank before installing the probe. Compare the name-

plate on the probe and transmitter with the product infor-

mation; make sure the ECLIPSE probe is correct for the

intended installation.

57-600 Eclipse®Guided Wave Radar Transmitter

WARNING! The Model 7xD, 7xR or 7xT overfill probes should be

used for Safety Shutdown/Overfill applications. All other

Guided Wave Radar probes should be installed so the

maximum overfill level is a minimum of 6" (150 mm)

below the process connection. This may include utilizing

a nozzle or spool piece to raise the probe. Consult

factory to ensure proper installation.

WARNING! Do not disassemble probe when in service and under

pressure.

2.4.1 Installing a Coaxial Probe

(Models 7xA, 7xD, 7xG, 7xP, 7xQ, 7xR, 7xS, and 7xT)

Before installing make sure the:

• Model and serial numbers on the nameplates of the

ECLIPSE probe and transmitter are identical.

• Probe has adequate room for installation and has unob-

structed entry to the bottom of the vessel. The Model 7xD

(High Temp./High Pressure) probe Model 7xP (High

Pressure) probe Model 7xR (Overfill) probe Model 7xS

(Steam) probe and Model 7xT (Interface) probe require

added clearance. See Physical Specifications Section 3.6.6.

• Process temperature pressure dielectric and viscosity are

within the probe specifications for the installation.

See Specifications Section 3.6.

• Model 7xD (High Temp./High Pressure) probes should be

handled with extra care due to the ceramic spacers used

throughout their length.

•Model xG (caged GWR) probes should be handled

with extra care. Only handle these probes by the flanges.

2.4.1.1 To install a coaxial probe:

①Make sure the process connection is at least 3⁄4" NPT or a

flanged mounting.

②Carefully place the probe into the vessel. Align the gasket

on flanged installations.

③Align the probe process connection with the threaded or

flanged mounting on the vessel.

④For threaded connections tighten the hex nut of the probe

process connection. For flanged connections tighten flange

bolts.

NOTE: If the transmitter is to be installed at a later time, do not remove

the protective cap from the probe. Do not use sealing com-

pound or TFE tape on probe connection to transmitter as this

connection is sealed by a Viton®O-ring.

NOTE: For applications using the Model 7xQ or 7xS steam probes, it

is mandatory to keep the transmitter and probe matched as a

set.

②

①

④

③

57-600 Eclipse®Guided Wave Radar Transmitter

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