EHRLE Series Manuale utente

OPERATOR

OPERATING INSTRUCTION

KD623 - KD823 - KD940 - KD940-F

KD623 UK - KD823 UK

Serie KD 3X3 / 300781-DE/UK-A

High Pressure Cleaner cold water, mobile - Series 3x3

SERIES 3x3

2 von 70

Declaration of Conformity

Ehrle GmbH

Industriestraße 3

D – 89165 Dietenheim

KD623, KD823, KD940, KD940-F

KD623 UK, KD823 UK,

(each Standard and Premium)

CE-0085

Manufacturer:

Address:

Product:

High Pressure Cleaner cold water, mobile

Series 3x3

The product given below is in conformity with the European Directives:

This product is used like

follows marked:

Development

Christoph Nöldner Reiner Ehrle

Head of Development CEO

Dietenheim, 01.09.2019

Relevant EC Directives:

2000/14/EG

2006/42/EG (+2009/127/EG)

2011/65/EU

2014/30/EU

Applied harmonized standards:

EN 60335–1

EN 60335–2–79

EN 50581

EN 55014–1: 2006+A1: 2009+A2: 2011

EN 55014-2: 2015

EN 62233: 2008

EN 61000–3–2: 2014

EN 61000–3–3: 2013

Conformity procedures applied:

2000/14/EG: Anhang V

Operating Instruction

High Pressure Cleaner cold water, mobile

Series 3x3

300781 • 1/2019 • H.S. 3 of 70

Table of content

1 User information

1.1 General...............................................................................................................................................5

1.2 Functional device concept ................................................................................................................5

1.3 Terminology....................................................................................................................................... 6

1.4 Meaning of the emphasis .................................................................................................................6

1.5 Meaning of the symbols ...................................................................................................................7

1.6 Target groups..................................................................................................................................... 9

1.7 Warranty and Liability.......................................................................................................................9

1.8 Environmental protection............................................................................................................... 10

2 Safety

2.1 General safety information ............................................................................................................11

2.2 Authorized persons for device access ............................................................................................11

2.3 Safety instructions for cleaning operation ....................................................................................11

2.4 Accident prevention regulations....................................................................................................12

2.5 Lifting and moving loads ................................................................................................................ 12

2.6 Periodic inspections.........................................................................................................................13

2.7 Guidelines for liquid sprayers ......................................................................................................... 13

2.8 Design changes to the device ......................................................................................................... 13

2.9 Safety devices ..................................................................................................................................13

3 Product description

3.1 Device views KD623- and KD823-Standard.................................................................................... 14

3.2 Device views KD623 UK- and KD823 UK-Standard........................................................................ 15

3.3 Device views KD623- and KD823-Premium....................................................................................16

3.4 Device views KD623 UK- and KD823 UK-Premium........................................................................17

3.5 Device views KD940-Standard ........................................................................................................18

3.6 Device views KD940-Premium ........................................................................................................19

3.7 Device views KD940-F-Standard (food appliance)......................................................................... 20

3.8 Device views KD940-F-Premium (food appliance).........................................................................21

3.9 Type plates device version Standard ..............................................................................................22

3.10 Type plates device version Premium............................................................................................... 23

3.11 Type plates device version UK-Standard ........................................................................................24

3.12 Type plates device version UK-Premium ........................................................................................25

3.13 Type plates ....................................................................................................................................... 25

3.14 Technical data.................................................................................................................................. 26

3.14.1 High Pressure Cleaner cold water, mobile - Series 3x3.................................................................. 26

3.14.2 High Pressure Cleaner cold water, mobile - Series 3x3

KD623 UK- and KD823 UK-Standard and Premium ......................................................................27

4 Device assembly

4.1 Device packaging and accessories .................................................................................................. 30

4.2 Accessories for KD623-, KD823-, KD940-Standard ........................................................................32

4.3 Accessories for KD623-, KD823-, KD940-Premium......................................................................... 33

4.4 Accessories for KD940-F-Standard..................................................................................................34

4.5 Accessories for KD940-F-Premium .................................................................................................. 35

300781 • 1/2019 • H.S. 4 of 70

Operating Instruction

High Pressure Cleaner cold water, mobile

Series 3x3

Table of content

4.6 Device assembly...............................................................................................................................36

4.6.1 Device version Standard..................................................................................................................36

4.6.2 Device version Premium..................................................................................................................38

5 Commissioning

5.1 Select location for device operation ..............................................................................................41

5.2 Establishing the water connection.................................................................................................42

5.3 Establishing the electrical mains connection.................................................................................43

5.4 Commissioning the device ..............................................................................................................44

6 Operation

6.1 Control and indicator elements of device .....................................................................................45

6.2 Control elements of the trigger gun.............................................................................................. 46

6.3 EMERGENCY STOP - switch-off in case of danger .........................................................................47

6.4 Cleaning operation ......................................................................................................................... 47

6.5 Operation with cleaning detergent (chemistry)............................................................................ 50

6.5.1 General Informationen ...................................................................................................................50

6.5.2 Cleaning detergent operation with version Standard..................................................................51

6.5.3 Cleaning detergent operation with version Premium ..................................................................52

6.5.4 Special application of detergent agents for food appliance (only version Premium) ................ 53

7 Decommissioning

7.1 Temporary decommissioning ..........................................................................................................55

7.1.1 Device version Standard..................................................................................................................55

7.1.2 Device version Premium..................................................................................................................56

7.2 Decommissioning for a longer period of time .............................................................................. 57

8 Maintenance

8.1 General Information ....................................................................................................................... 58

8.2 EHRLE Maintenance and Inspection Contract ............................................................................... 58

8.3 Maintenance work ..........................................................................................................................58

8.3.1 Frost Protection ..............................................................................................................................60

8.3.1.1 Drain water from high pressure cleaner........................................................................................60

8.3.1.2 Rinse high pressure cleaner with antifreeze agent ......................................................................60

8.3.2 Cleaning the ﬁlter in the water inlet ............................................................................................. 60

8.3.3 Checking the HP-Hoses ..................................................................................................................61

9 Troubleshooting

9.1 Troubleshooting table.....................................................................................................................62

300781 • 1/2019 • H.S. 5 of 70

Operating Instruction

High Pressure Cleaner cold water, mobile

Series 3x3

1 User information

1.1 General

General information

For a comprehensive advice and information on the High Pressure

Cleaner cold water, mobile - Series 3x3 please contact the EHRLE

Customer Service.

With the purchase of a EHRLE High Pressure Cleaner cold water,

mobile - Series 3x3 you are the owner of a quality product, which is

characterised by:

●user-friendliness,

●reliability,

●environmental friendliness.

These operating instructions are part of the High Pressure Cleaner cold

water, mobile - Series 3x3 and must be kept at the operating site and

available at all times.

For the High Pressure Cleaner cold water, mobile - Series 3x3, the manual

contains information on

●User information

●Safety

●Product information

●Device assembly

●Commissioning, Decommissioning

●Operation

●Maintenance

●Troubleshooting

1.2 Functional device concept

Due to the speciﬁc constructive properties the high pressure cleaners can

be used in all conceivable industries, for example:

●Industry

●Agriculture and forestry

●Painting companies (e.g. facades, ﬂoors)

●Construction companies (structural engineering, underground

construction and road construction

●Forwarding companies, vehicle and rental parks

●Local government

●Hotels and restaurants, as well as food industry

300781 • 1/2019 • H.S. 6 of 70

Operating Instruction

High Pressure Cleaner cold water, mobile

Series 3x3

1 User information

1.3 Terminology

In this manual the terminology listed below is replaced by the relevant

short terms whenever possible

●High Pressure Cleaner

cold water, mobile - Series 3x3 high pressure cleaner or device

●Operating Instruction manual

●High pressure hose HP-Hose

If a clear reference to a subject is required in the description parts, the

terminology „High Pressure Cleaner cold water, mobile - Series 3x3“ is used.

1.4 Meaning of the emphasis

The emphasis used in this manual have the following meanings:

WARNING

Warning precedes operating procedures, instructions, etc., which, if not

strictly observed, could result in personal injury or loss of life. Warning

precedes also, when device misuse could result in personal injury or loss of

life.

CAUTION

Caution precedes operating procedures, instructions, etc., which, if not

strictly observed, could result in damage to the high pressure cleaner.

Caution precedes also, when device misuse could result in damage to the

high pressure cleaner.

This symbol indicates additional information.

300781 • 1/2019 • H.S. 7 of 70

Operating Instruction

High Pressure Cleaner cold water, mobile

Series 3x3

1 User information

1.5 Meaning of the symbols

Symbol Meaning

WARNING

Follow instructions!

Non-observance or neglecting of prescribed

instructions, incorrect operation or misuse of

the device may endanger life and limb of

persons.

WARNING

Danger of death due to electric shock.

Do not open the device. During operation,

dangerous voltages are present on live parts of

the device.

Touching live parts can lead to life-threatening

injuries.

WARNING

Danger of burns and scalds.

When operating with a water inlet tempera-

ture of up to 45 °C (device version Standard

and Premium) resp. up to 80 °C (device version

Standard and Premium for food appliance) the

cleaning objects, the hot water emerging from

the trigger gun, surfaces of the cleaning objects

or device components can become hot.

Touching hot surfaces or hot water can cause

burns or scalding of the skin surface. Make sure

surfaces have cooled before touching.

The hot water escaping from the trigger gun

must not come into contact with the skin.

WARNING

Danger with heavy loads.

A person is not allowed to lift and move loads

more than 23 kg. Otherwise the health of per-

sons may be endangered (e.g. overload of the

spinal column, injuries from falling loads).

For loads of more than 23 kg, use suitable lif-

ting equipment (e.g. forklift truck, lift truck).

CAUTION

Observe instructions for installation, device

adjustment, operation, maintenance and repair.

Non-observance or neglecting prescribed

instructions, incorrect operation or misuse of

the device may result in damage to device parts,

assemblies or components.

300781 • 1/2019 • H.S. 8 of 70

Operating Instruction

High Pressure Cleaner cold water, mobile

Series 3x3

1 User information

Symbol Meaning

General Information

General additional information.

Information on recycling

General information on recycling.

Information on disposal

General information on the proper and en-

vironmentally sound disposal of materials and

consumables.

Information on hearing protection

General information on hearing protection.

Calls for a direct action.

Result after an action.

•Enumeration

300781 • 1/2019 • H.S. 9 of 70

Operating Instruction

High Pressure Cleaner cold water, mobile

Series 3x3

1 User information

1.6 Target groups

This Operating Instruction contains information and instructions for

operating personnel for carrying out general cleaning work.

1.7 Warranty and Liability

The EHRLE High Pressure Cleaner cold water, mobile - Series 3x3 may only

be used for its intended purpose.

Intended use includes:

●Operation only by authorised persons who

○are instructed and trained on the device, or

○have completely read and understood the information and

instructions in this Operating Instruction and can therefore

guarantee safe handling of the device.

●The information and instructions contained in this Operating Instruction

must be observed.

●If the safety and protective devices are faulty, the high pressure cleaner

must not be put into operation

●The high pressure cleaner may only be operated with fully functional

safety and protective devices. In the event of functional failures during

operation, the high pressure cleaner must be taken out of operation

immediately.

●Faulty, insufﬁcient or defective high pressure cleaners must not be put

into operation. Before commissioning, carry out a visual inspection for

faulty, defective or defective

○Device parts, assemblies or components

○Electrical cables

○HP-Hoses.

●The high pressure cleaner must be switched off immediately and taken

out of operation if defects, faults or deﬁciencies occur on

○Device parts, assemblies or components

○Electrical cables

○HP-Hoses.

●No constructive changes may be made to the device.

●The device may only be operated in the conﬁguration certiﬁed by the

manufacturer. Operation with subsequently installed modules, compo-

nents or additional devices is not permitted and may endanger life and

limb of persons or lead to damage to the device

●Only original parts from the manufacturer or consumables approved by

the manufacturer may be used for maintenance and repair work.

Any warranty and liability claims for personal injury and damage to the

device are void if the high pressure cleaner is not used for its intended

purpose.

300781 • 1/2019 • H.S. 10 of 70

Operating Instruction

High Pressure Cleaner cold water, mobile

Series 3x3

1 User information

1.8 Environmental protection

Note on recycling

The packaging materials are recyclable. Please do not throw the

packaging into the household waste, but recycle it.

Note on disposal

Old appliances contain valuable recyclable materials which should be

recycled. Batteries, oil and similar materials must not be discharged into

the environment. For this reason, please dispose of old appliances using

suitable collection systems.

Dispose of used materials in an appropriate and environmentally friendly

manner. Observe the local regulations.

According to environmental regulations, waste water containing mineral

oil, fuels for hot water heating or lubricants such as oils and greases must

not enter the soil, water or sewerage system.

Do not allow engine oil, fuel oil or petrol to escape into the environment.

Protect the soil and dispose of used oil in an environmentally friendly

manner.

Engine cleaning or underbody washing of all types of vehicles may only be

carried out at washing stations equipped with oil separators in accordance

with environmental regulations (environmental protection).

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