EKKO EB12-138 Manuale utente
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The Specification
Full Electric Straddle Stacker
EB12E/EB12-138
Note: Before using, please read this manual!
EKKO Material Handling Equip ent Manufacturing, Inc.
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Contents
1. The correct use of Electric stacker..................................................- 3 -
2. Warning,the residual risk and safety instructions........................ - 8 -
3. Commissioning, transport, outage.................................................. - -
4. Daily inspection............................................................................... - 10 -
5. Operating instructions....................................................................- 10 -
6. Battery charging and replacement................................................- 13 -
7. Regular maintenance......................................................................- 14 -
8. Fault analysis...................................................................................- 18 -
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1. The correct use of electric stacker
Described in this manual of the full electric walkie straddle stacker. This
equipment is to reduce the handling and transportation of your load efficiently.
Improper use may result in personal injury or damage of the machine.
The operator must ensure proper usage and be authori ed and trained before
use. This stacker should always be on a flat surface while lifting any material.
This stacker should be used in room temperature environments. Not
recommended for operation and lifting on slopes. Loads should always be
centered within the 24” load center from backrest. It is strictly prohibited to lift
or carry personnel. Load of material must be reduced to the max lifting point
(138in).
Rated load is in the load curve on the label of the unit. The operator should pay
attention to these warnings and safety instructions.
Changing:
Load ratings affect the stability and safety of the operations of this equipment.
This includes the effects of the changes, such as: brake, steering, Increase the
visibility and mobile accessories. When the manufacturer or its successor
approved modify or change, load curve, label, the identification mark,
operation and maintenance manuals will be corresponding to the changes.
Any changes made or damaged due to misuse of this products will lose the
warranty.
1.1An overview of 1.1 main parts
Fig 1: The main component overview
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Model EB12E EB12E-138
Load capacity (lbs) 2640 2640
Load capacity on Max.
height (kg) (lbs) 1540 1540
The max. lifting height (in) 119.4 138
Load center distance (in) 24 24
Fork length (in) 45 45
Single fork width (in) 4 4
Overall fork width (in) 8.3-33.5 8.3-33.5
Lowered fork height (in) 2.35 2.35
Fixed leg length (in) 36.5 36.5
Fixed leg width, single
(Including the front double
frame)
(in) 5 5
Inside width between fixed
legs (in) 45.5-59.1 45.5-59.1
Turning radius (in) 52.6 52.6
Front wheel si e, number φ3.1×2.7、4 φ3.1×2.7、4
Rear wheel si e, number φ8.3×2.7、1 φ8.3×2.7、1
Balance wheel si e, number φ6×2.3、1 φ6×2.3、1
Overall length (in) 71 71
Max Overall width (in) 61 61
Extended mast height (in) 135 154
Lowered mast height (in) 82 92
Battery voltage
(dimensions) (in) 2×12V/100AH（10/6.6/8.5）2×12V/100AH（10/6.6/8.5）
The charger V/A 24V/15A 24V/15A
Lifting Motor V/Kw
2.2kw. Lift speed,
laden/unladen:92/136mm/s
Lowering speed:
laden/unladen:112/98mm/s
2.2kw. Lift speed,
laden/unladen:92/136mm/s
Lowering speed:
laden/unladen:112/98mm/s
Driving Motor 0.75kw.Driving speed:
laden/unladen:4.0/4.2km/h
0.75kw.Driving speed:
laden/unladen:4.0/4.2km/h
Service Weight (lbs) 1375 1450
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EB12E
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EB12E-138
1.3 Optional
C. Safety devices and warning label, description
A The hook label
B The warning label: Do not stand at the fork below or the goods fork
C Load curve icon paste
D Read and observe the instructions of the label
E Data plate
(3) The emergency stop switch
(14) Belly switch
The stacker has an emergency stop switch that stops all functions, lifting and driving functions, and
can make the electromagnetic brake engage.
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After checking everything and it is safe to do so, pull the red emergency switch back up to engage all
functions.
Insert the key and switch clockwise rotation to power on. Key can be removed to prevent
unauthori e users.
This product also has and emergency reverse belly switch (14), this will ensure safety of the operator
from running into them. Engagement of the belly switch, which can stop and reverse the product
once the belly button is hit and engage for the safety of the operator.
At the same time, follow the instructions on the label as shown.
Fig 3: Safety devices and warning label
D. Data plate
1 Name, type 7 Minimum / maximum battery weight
2 Serial number 8 Rated power (kW)
3 Rated capacity (ib) 9 Load center distance
4 Supply voltage (V) 10 Manufacturing parameters
5 No battery weight (weight) (ib) 11 Optional
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6 The name and address of manufacturer
2.Warning, safety instructions
Warning-----Please do not:
1. Travel, with a load above (<11.8in).
2. Avoid putting your foot or hand within any lifting mechanism.
3. Avoid non-operating personnel near the equipment while traveling or lifting / lowering.
4. Avoid your foot in the front of the wheels.
5. Must be cautious when using this equipment on a slope .
6. Lateral load or tail load should be with caution.
8. The goods must be evenly distributed on both forks with center of load at 24” to avoid unstable,
and unbalanced loads.
Safety instructions
1. Charging must me AC voltage of 110V outlet or outside the 220V.
2. Observation of different ground level and dips when operating. The goods may tip, or the stacker
may lose control. Please check the load from time to time. If the goods become unstable you should
immediately stop the operation of the vehicle and re-center or secure it.
3. When the goods on the stacker starts sliding. Immediately press down on the emergency stop
switch.
4. Always perform maintenance work according to the regular inspection. Recommended use this
stacker in the dry environments for longevity.
5. Always be trained to operate this stacker and wear protective gear and safety shoes.
6. This stacker is suitable for room temperature between +5 C to + 40 C indoor use.
7. Be cautious while operating this on a slope. Sudden movement may cause unexpected stability of
the load.
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3. Inspection, transport, outage
3.1 Test
Inspecting on receipt of your new stacker, the following steps before operating the equipment: The
equipment should be at full charge. (see Chapter sixth) Work according to the inspection and routine
inspection of the equipment.
3.2 Lifting / Transport.
When transporting, the removal of the goods, the fork must be lowered to the lowest position, and
according to the following chart secure equipment.
Lifting:
Please use the special cranes and lifting equipment;
Please don't stand underneath the stacker;
Please do not have anyone near or stand near the equipment when lifting anything
Strapping or lifting the stacker by its lifting hooks is shown in figure 5 or to tie down the body.
Fig. 5: Used crane hoisting
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Transport:
A. In the process of transportation vehicles must be firmly fixed on truck.
B. Reduce the fork to the lowest position. Use straps through or on the outriggers/leg
4. Daily inspection
This chapter describes the daily inspection of the equipment and recommended examination before
operation.
Daily inspection can prevent faults for failure. The following points should be checked before
operating the vehicle.
Check whether there are scratches, deformation or cracks in any welds and structure.
Check the cylinder leaks of hydraulic fluids.
Check the condition of the vehicle longitudinal driving.
Check the chain and the roller for damages or corrosion.
Check the wheels for smooth travel.
Press the emergency stop button to check the emergency braking function.
Brake function check handle lever switch.
Press the button to check for lifting and lowering function.
Check whether there is damage and protective guard is installed correctly.
Check the horns.
All bolts and nuts are tightened.
Check the key switch function.
Check the lifting limit switch.
Visually check whether there is any damage in wiring or hoses.
Check the charge of the equipment
5. Operating Instructions
The operation of this stacker, please follow the warning and safety instructions (see chapter 2).
Make sure there are no goods or other equipment interfering in your visibility!
Insert the key, turn clockwise to turn on.
Make sure the Red Emergency Button is switched on and pulled upwards.
Ready to operate.
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