elero Herkules 1 Manuale utente

Herkules 01
Herkules 1
Linear actuator
04/2016, TN: 2010853
Operating instructions
Please take care of the operating instructions!
EN

EN Translation from the original German version.
All other documents in different languages are translations of the original
version.
Subject to change without notice. All rights reserved in the event of
registrati-on of patents, working models or design patents.

Table of contents
EN
Table of contents
1 General................................................................................................3
1.1 Information relating to the installation instructions ........................................... 3
1.2 Standards and guidelines................................................................................. 3
1.3 Intended use..................................................................................................... 3
1.4 Foreseeable misuse ........................................................................................ 4
1.5 Warrantyandliability ........................................................................................ 4
1.6 Customer service of the manufacturer ............................................................. 5
2 Safety ..................................................................................................6
2.1 Generalsafetynoticesanddirections .............................................................. 6
2.1.1Formulationofthesafetynoticesanddirections .............................................. 6
2.2 Safetyprinciples ............................................................................................... 8
2.3 General duties of the plant operator................................................................. 9
2.4 Requirements of the personnel ........................................................................ 9
2.5 Safetynoticesanddirectionsrelatingtothetechnicalcondition .................... 10
2.6 Safetynoticesanddirectionsrelatingtotransport,assembly,installation...... 10
2.7 Safetyinstructionsrelatingtooperation ..........................................................11
2.8 Safetynoticesanddirectionsrelatingtotheelectricalinstallation ..................11
3 Product description ......................................................................... 12
3.1 General........................................................................................................... 12
3.2 Product variants.............................................................................................. 12
3.3 Technicalspecications.................................................................................. 13
3.3.1Summaryofthetechnicalparameters............................................................ 13
3.3.2Informationrelatingtotheself-lockingfacility................................................. 14
4 Installation ........................................................................................15
4.1 Mechanical fastening ..................................................................................... 16
4.2 Electrical connection....................................................................................... 17
4.3 Optional attachments...................................................................................... 18
4.3.1 Optional brake ................................................................................................ 18
4.3.2 Optional potentiometer ................................................................................... 18
4.3.3 Optional shaft encoder ................................................................................... 19
4.4 Mechanical limit switch................................................................................... 20
4.4.1 Permissible adjusting range of limit switches ................................................. 20

Table of contents
4.4.2 Adjustment of limit switches ........................................................................... 21
4.4.3 Operation of unit............................................................................................. 22
4.5 General dimension drawing, Herkules 01....................................................... 23
4.6 General dimension drawing, Herkules 1......................................................... 24
5 Declaration of incorporation........................................................... 25
6 Waste disposal ................................................................................. 26
6.1 Scrapping ....................................................................................................... 26
6.2 Disposal of waste electrical and electronic components ................................ 26

3
General
EN
1 General
1.1 Information relating to the installation instructions
Theclassicationofthecontentsisbasedonthelifestagesofthelineardrive(here-
inafter referred to as the “device”). The manufacturer reserves the right to make
changestothetechnicalspecicationsstatedintheseinstallationinstructions.In
detail these can differ from the respective version of the device without the factual
informationbeingfundamentallychangedandwithoutlosingtheirvalidity.Thecur-
rentstatusofthetechnicalspecicationscanberequestedfromthemanufacturerat
anytime.Anyclaimsarisingfromthiscannotbeasserted.Deviationsfromthetext
and pictorial statements are possible and are dependent on the technical develop-
ment, equipment and accessories of the device. The manufacturer shall provide
informationaboutanydifferingdetailsrelatingtospecialversionsbymeansofthe
salesdocumentation.Otherspecicationsshallremainunaffectedbythis.
1.2 Standards and guidelines
Duringconstructionthefundamentalhealthandsafetyrequirementswereap-
plied and provision was made for the appropriate legislation, standards, directi-
vesandguidelines.ThesafetyelementisconrmedbytheDeclarationofIncor-
poration (see section 5 “Declaration of Incorporation”). All information relating
tosafetyintheseinstallationinstructionsreferstothelawsandregulationsthat
arecurrentlyvalidinGermany.Allinformationintheseinstallationinstructions
mustbecompliedwithatalltimesandwithoutlimitation.Inadditiontothesafety
notices and directions in these installation instructions, the regulations appli-
cable at the place of installation with regard to accident prevention, environmen-
talprotectionandoccupationalsafetymustbeobservedandadheredto.The
guidelinesandstandardsforsafetyassessmentcanbefoundintheDeclaration
of Incorporation.
1.3 Intended use
Thedeviceisenvisagedforuseintheconstructionofmachinery.It is used for
movingheavyloads. Othereldsofapplicationmustbeagreedinadvancewith
the manufacturer.
Thedevicemustnotbeusedinareaswherethereisariskofinjurytopersonnel
orinroomsinpotentiallyexplosiveenvironments.

4
General
If a direct or indirect hazard to personnel cannot be ruled out, additional meas-
ures (e.g. covers, barriers, etc.) must be taken in order to minimise the potential
riskaccordingly.
Theoperatoraloneisliableforanydamagearisingfromthenon-intendeduse
ofthedevice.Themanufacturerassumesnoliabilityforpersonalinjuryordam-
agetopropertycausedthroughmisuseorproceduralerrors,improperoperator
control or improper start of operation.
Thedevicemustbeoperatedonlybytrainedandauthorizedskilledpersonnel
subjecttocompliancewithallsafetynoticesanddirections.
Safeanderror-freeuseandoperatingsafetyofthedevicecanonlybeguar-
anteed subject to use in compliance the intended use in accordance with the
specicationssetoutintheseinstallationinstructions.
Intendeduseincludesobservationofandadherencetoallthesafetynotices
anddirectionsinstructionsspeciedintheseinstallationinstructions,aswellas
all applicable regulations of trade associations and the valid laws in relation to
environmental protection. Use in compliance with the intended use also includes
adherence to the operating regulations prescribed in these installation instruc-
tions.
1.4 Foreseeable misuse
Anyinstallationintootherequipmentthatdeviatesfromthepurposeclearedby
the manufacture applies as being a foreseeable misuse.
1.5 Warranty and liability
Inprinciple,theGeneralTerms&ConditionsofSaleandDeliveryofthemanu-
facturerapply.TheTerms&ConditionsofSaleandDeliveryareacomponent
part of the sales documentation and are handed over to the plant operator at the
timeofdelivery.Liabilityclaimsforpersonalinjuryanddamagetopropertyare
excluded,iftheyareattributabletooneorseveralofthefollowingcauses:
• Openingofthedevicebythecustomer(breakingtheseal)
• Use not in compliance with the intended use of the device
• Improper installation, start of operation or operator control of the device
• Changes to the design and construction of the device without the written
approval of manufacturer

5
General
EN
• Operationofthedevicewithimproperlyinstalledconnectionsanddefective
orimproperlyattachedsafetyandprotectiondevices
• Non-compliancewiththesafetystipulations,noticesanddirectionsprovided
in these installation instructions
• Exceedingofthespeciedtechnicalspecications
1.6 Customer service of the manufacturer
Thedevicemayberepairedonlybythemanufacturerintheeventofafault.The
address for sending in the device to the customer service department can be
found on the inside of the back cover.
Ifyouhavenotpurchasedthedevicedirectlyfromelero,pleasecontactthe
manufacturer of the machine or the supplier of the device.
Mechanicallysecurethemachinebeforedismantlingthedevice.
Thedevicemustnotbeseparatedfromthemachinebyforce.
Theserialnumbermustbeathand,ifyourequestcustomerservice.Thiscan
befoundinthetopright-handhalfofthetypeplate.

6
Safety
2 Safety
2.1 General safety notices and directions
Theseinstallationinstructionscontainallthesafetynoticesanddirectionsthat
must be observed in order to avoid and prevent dangers when working with the
deviceintheindividuallifecycles.Safeuseofthedeviceisguaranteedwhenall
thespeciedsafetynoticesanddirectionsarecompliedwith.
2.1.1 Formulation of the safety notices and directions
Thesafetynoticesanddirectionsinthisdocumentaremarkedwithsafetysym-
bolsandformulatedinaccordancewiththeSAFEprinciple.Theycontainspeci-
cationsrelatingtothetypeandsourceofdanger,thepossibleconsequences,
as well as the prevention of the danger.
Thefollowingtabledenestherepresentationanddescriptionofthelevelsof
dangerwithpossiblephysicalinjury,asusedintheseinstallationinstructions.
Symbol
Keyword
Meaning
DANGER Warns of an accident that will occur if the in-
structions are not followed, which can lead to
life-threatening, irreversible injuries or death.
WARNING Warnsofanaccidentthatmayoccur,ifthe
instructions are not followed, which can lead
to serious, perhaps life-threatening, irrevers-
ible injuries or death.
CAUTION Warns of an accident that can occur, if the
instructions are not followed, which can lead
to minor, reversible injuries.

7
Safety
EN
Thefollowingtabledescribesthesymbolsusedintheseinstallationinstructions
forthegraphicdisplayofdangersituationsinconnectionwiththesymbolforthe
danger level.
Symbol
Meaning
Danger due to an electrical voltage, electric shock:
Thissymbolreferstodangersassociatedwithelectrical
currents.
Danger of crushing and killing people:
Thissymbolreferstodangersduetowhichtheentirebody
or individual limbs can become crushed or injured.
Thefollowingtabledenestherepresentationanddescriptionusedintheinstal-
lation instructions for situations in which damage can occur to the product or
draws attention to important facts, statuses, tips and information.
Symbol
Keyword
Meaning
CAUTION Thissymbolwarnsofpossibledamagetoproperty.
Thissymboldrawsattentiontoimportantfactsand
statuses, as well as to further information in these
installation instructions. Furthermore, it refers to
specicinstructionswhichgiveadditionalinforma-
tion on or provide assistance in how to perform a
proceduremoreeasily.
Thefollowingisanexampleofthestructureofasafetynotice:
DANGER
Typeandsourceofdanger
Explanationofthetypeandsourceofdanger
• Measures to avert danger.

8
Safety
2.2 Safety principles
Thedeviceisbuiltaccordingtostate-of-the-arttechnologyandthegenerally
acceptedrulesofsafetyanditissafetooperate.Thebasicsafetyandhealth
requirements of the applicable laws, standards, directives and guidelines have
beenappliedintheconstructionofthedevice.Thesafetyofthedeviceiscon-
rmedbytheDeclarationofIncorporation.
Allspecicationspertainingtosafetyrelatetothecurrentlyvalidregulationsof
theEuropeanUnion.Inothercountriesitmustbeensuredbytheplantoperator
that the applicable laws and national regulations are complied with.
Inadditiontothesafetynoticesanddirectionsintheseinstallationinstructions,
thegenerallyapplicableregulationsregardingaccidentpreventionandenviron-
mental protection must be observed and complied with.
Thedevicemustonlybeusedwheninperfectworkingorder,foritsintended
use,andincompliancewiththesafetynoticesanddirectionsintheseinstalla-
tion instructions. The device is designed for the application in accordance with
the section “Intended use”. In the event of use that is not in compliance with
theintendeduse,injurytothelifeandlimboftheuserorthirdpartiesorimpair-
mentstothedeviceandotherpropertycanarise.Anyaccidentsoralmostac-
cidents during the use of the device that lead to or could have led to personal
injuriesand/ordamageintheworkingenvironmentmustbereporteddirectly
andwithoutdelaytothemanufacturer.
Allsafetynoticesanddirectionsspeciedintheinstallationinstructionsandon
thedevicemustbeadheredto.Inadditiontothesesafetynoticesanddirec-
tions, the operator must ensure that all national and international regulations
applicableintherespectivecountryofuse,aswellasotherbindingregulations
relatingtooperationalsafety,accidentpreventionandenvironmentalprotection
arecompliedwith.Allworkonthedevicemustbeperformedonlybytrained,
safetyinstructedandauthorizedpersonnel.
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