Emerson Rosemount 3051 Manuale utente

www.rosemount.com

¢00825-0100-4774e¤

Quick Installation Guide

00825-0100-4774, Rev DA

April 2010 Rosemount 3051

Step 1: Mount the Transmitter

Step 2: Tagging

Step 3: Consider Housing Rotation

Step 4: Connect the Wiring and Power Up

Step 5: Verify Configuration

Step 6: Trim the Transmitter

Product Certifications

Start

End

Rosemount 3051 Pressure Transmitter with

FOUNDATION™Fieldbus

Rosemount 3051CF Series Flowmeter Transmitter

with FOUNDATION™Fieldbus

4774RevDA.fm Page 1 Thursday, April 22, 2010 10:26 AM

Quick Installation Guide

00825-0100-4774, Rev DA

April 2010

Rosemount 3051

registered trademarks of Rosemount Inc.

Rosemount Inc.

8200 Market Boulevard

Chanhassen, MN USA 55317

T (US) (800) 999-9307

T (Intnl) (952) 906-8888

F (952) 949-7001

Emerson Process Management GmbH & Co. OHG

Argelsrieder Feld 3

82234 Wessling

Germany

T 49 (8153) 9390

F49 (8153) 939172

Emerson Process Management Asia Pacific

Private Limited

1 Pandan Crescent

Singapore 128461

T (65) 6777 8211

F (65) 6777 0947/65 6777 0743

Beijing Rosemount Far East Instrument Co.,

Limited

No. 6 North Street,

Hepingli, Dong Cheng District

Beijing 100013, China

T (86) (10) 6428 2233

F (86) (10) 6422 8586

IMPORTANT NOTICE

This installation guide provides basic guidelines for Rosemount 3051 transmitters. It does

not provide instructions for configuration, diagnostics, maintenance, service,

troubleshooting, Explosion-Proof, Flame-Proof, or intrinsically safe (I.S.) installations.

Refer to the 3051 reference manual (document number 00809-0100-4774) for more

instruction. This manual is also available electronically on

www.emersonprocess.com/rosemount.

WARNING

Explosions could result in death or serious injury:

Installation of this transmitter in an explosive environment must be in accordance with the

appropriate local, national, and international standards, codes, and practices. Please

review the approvals section of the 3051 reference manual for any restrictions associated

with a safe installation.

• In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers

when power is applied to the unit.

Process leaks may cause harm or result in death.

• To avoid process leaks, only use the o-ring designed to seal with the corresponding

flange adapter.

Electrical shock can result in death or serious injury.

• Avoid contact with the leads and the terminals. High voltage that may be present on

leads can cause electrical shock.

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Quick Installation Guide

00825-0100-4774, Rev DA

April 2010 Rosemount 3051

STEP 1: MOUNT THE TRANSMITTER

Liquid Flow Applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Mount the transmitter so that the

drain/vent valves are oriented upward.

Gas Flow Applications

1. Place taps in the top or side of the line.

2. Mount beside or above the taps.

Steam Flow Applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Fill impulse lines with water.

Flow

4774RevDA.fm Page 3 Thursday, April 22, 2010 10:26 AM

Quick Installation Guide

00825-0100-4774, Rev DA

April 2010

Rosemount 3051

STEP 1 CONTINUED...

Panel Mount(1)

(1) Panel bolts are customer supplied.

Pipe Mount

Coplanar Flange

Traditional Flange

Rosemount 3051T

Rosemount 3051H

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Quick Installation Guide

00825-0100-4774, Rev DA

April 2010 Rosemount 3051

STEP 1 CONTINUED...

Bolting Considerations

If the transmitter installation requires assembly of the process flanges, manifolds, or flange

adapters, follow these assembly guidelines to ensure a tight seal for optimal performance

characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by

Emerson as spare parts. Figure 1 illustrates common transmitter assemblies with the bolt

length required for proper transmitter assembly.

Figure 1. Common Transmitter Assemblies

Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the

markings on the head of the bolt and referencing Figure 2. If bolt material is not shown in

Figure 2, contact the local Emerson Process Management representative for more

information.

Use the following bolt installation procedure:

1. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with

a lubricant to ease installation. However, no additional lubricant should be applied when

installing either type of bolt.

2. Finger-tighten the bolts.

3. Torque the bolts to the initialtorque value using a crossing pattern. See Figure 2 for initial

torque value.

4. Torque the bolts to the final torque value using the same crossing pattern. See Figure 2

for final torque value.

5. Verify that the flange bolts are protruding through the isolator plate before applying

pressure.

4 x 1.75-in. (44 mm)

4 x 2.88-in. (73 mm)

A. Transmitter with

Coplanar Flange

B. Transmitter with Coplanar

Flange and Optional

Flange Adapters

C. Transmitter with Traditional

Flange and Optional Flange

Adapters

D. Transmitter with

Coplanar Flange and

Optional Manifold and

Flange Adapters

4 x 1.75-in. (44 mm) 4 x 1.50-in. (38 mm)

4 x 1.75-in. (44 mm)

4 x 2.25-in. (57 mm)

4774RevDA.fm Page 5 Thursday, April 22, 2010 10:26 AM

Quick Installation Guide

00825-0100-4774, Rev DA

April 2010

Rosemount 3051

STEP 1 CONTINUED...

Figure 2. Torque values for the flange and flange adapter bolts

O-rings with Flange Adapters

WARNING

Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if

there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque

the flange bolts and alignment screws after installation to compensate for seating of the

PTFE o-ring.

Bolt Material Head Markings Initial Torque Final Torque

Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs.

Stainless Steel (SST) 150 in.-lbs. 300 in.-lbs.

Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or

serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring

that is designed for its specific flange adapter, as shown below.

B7M

316

STM

316

B8M

Rosemount 3051S / 3051 / 2051 / 3001 / 3095

Rosemount 1151

Flange Adapter

O-ring

Flange Adapter

O-ring

PTFE Based

Elastomer

PTFE

Elastomer

4774RevDA.fm Page 6 Thursday, April 22, 2010 10:26 AM

Quick Installation Guide

00825-0100-4774, Rev DA

April 2010 Rosemount 3051

Inline Gage Transmitter Orientation

The low side pressure port (atmospheric reference) on the inline gage transmitter is located

in the neck of the transmitter, behind the housing. The vent path is 360° around the

transmitter between the housing and sensor. (See Figure 3.)

Keep the vent path free of any obstruction, including but not limited to paint, dust, and

lubrication by mounting the transmitter so that the process can drain away.

Figure 3. Inline Gage Low Side Pressure Port

STEP 2: TAGGING

Commissioning (Paper) Tag

To identify which device is at a particular location use

the removable tag provided with the transmitter. Ensure

that the physical device tag (PD Tag field) is properly

entered in both places on the removable

commissioning tag and tear off the bottom portion for

each transmitter.

NOTE

The device description loaded in the host system must

be at the same revision as this device. The device

description can be downloaded from

www.rosemount.com.

Low side pressure port

(atmospheric reference)

COMMISSIONING TAG

Device ID:

0011513051010001440-121698091725

PD Tag:

COMMISSIONING TAG

Device ID:

0011513051010001440-121698091725

PD Tag:

Tear Here

4774RevDA.fm Page 7 Thursday, April 22, 2010 10:26 AM

Quick Installation Guide

00825-0100-4774, Rev DA

April 2010

Rosemount 3051

STEP 3: CONSIDER HOUSING ROTATION

To improve field access to wiring or to better view the optional LCD display:

STEP 4: CONNECT THE WIRING AND POWER UP

1. Loosen the housing rotation set screw.

2. First rotate the housing clockwise to the desired location. If

the desired location cannot be achieved due to thread limit,

rotate the housing counter clockwise to the desired location

(up to 360° from thread limit).

3. Retighten the housing rotation set screw.

Use of ordinary copper wire of sufficient size to

ensure that the voltage across the transmitter

power terminals does not drop below 9 vdc. To

power the transmitter, connect the power leads to

the terminals indicated on the terminal block label.

The power terminals are polarity insensitive, which

means the electrical polarity of the power leads

does not matter when connecting to the power

terminals. When wiring to the screw terminals, the

use of crimped legs is recommended. Tighten the

terminal screws to ensure adequate contact. No

additional power is needed.

Housing Rotation Set Screw

(5/64-inch)

Ground

Terminal

Power

Terminals

“NC” is a No Connect terminal (do not use)

4774RevDA.fm Page 8 Thursday, April 22, 2010 10:26 AM

Quick Installation Guide

00825-0100-4774, Rev DA

April 2010 Rosemount 3051

STEP 4 CONTINUED...

Signal Wiring Grounding

Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical

equipment. Grounding terminations are provided on the outside of the electronics housing

and inside the Terminal Compartment. These grounds are used when transient protect

terminal blocks are installed or to fulfill local regulations. See Step 2 below for more

information on how the cable shield should be grounded.

1. Remove the Field Terminals housing cover.

2. Connect the wiring pair and ground as indicated in Figure 4. The cable shield should:

a. Be trimmed close and insulated from touching the transmitter housing.

b. Continuously connect to the termination point.

c. Be connected to a good earth ground at the power supply end.

Figure 4. Wiring

3. Replace the housing cover. It is recommended that the cover be tightened until there is

no gap between the cover and the housing.

4. Plug and seal unused conduit connections.

Trim shield and

insulate

Insulate

Shield

Connect Shield Back to the

Power Supply Ground

Ground for

Transient

Protection

Minimize

Distance

Minimize

Distance

4774RevDA.fm Page 9 Thursday, April 22, 2010 10:26 AM

Quick Installation Guide

00825-0100-4774, Rev DA

April 2010

Rosemount 3051

Power Supply

The transmitter requires between 9 and 32 V dc (9 and 15 V dc for FISCO) to operate and

provide complete functionality.

Power Conditioner

A fieldbus segment requires a power conditioner to isolate the power supply filter and

decouple the segment from other segments attached to the same power supply.

Grounding

Signal wiring of the fieldbus segment can not be grounded. Grounding out one of the signal

wires will shut down the entire fieldbus segment.

Shield Wire Ground

To protect the fieldbus segment from noise, grounding techniques for shield wire usually

require a single grounding point for shield wire to avoid creating a ground loop. The ground

point is typically at the power supply.

Signal Termination

For every fieldbus segment a terminator should be installed at the beginning and at the end

of each segment.

STEP 5: VERIFY CONFIGURATION

Each Foundation fieldbus host or configuration tool has a different way of displaying and

performing configurations. Some use Device Descriptions (DD) or DD methods for

configuration and to display data consistently across platforms. There is no requirement that

a host or configuration tool support these features. Use the following block examples to do

basic configuration to the transmitter. For more advanced configurations see the 3051

reference manual (document number 00809-0100-4774).

NOTE

DeltaV users should use DeltaV Explorer for the Resource and Transducer blocks and

Control Studio for the Function Blocks.

4774RevDA.fm Page 10 Thursday, April 22, 2010 10:26 AM

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