Engcon PC3200 Manuale utente
User manual
COMPACTOR
PC3200 | PC6000 | PC9500
Article 9000514 | Version 1.3
Original Instructions
Preface
Preface
Dear Customer,
Thank you for choosing a product from engcon.
engcon is the market leader in tiltrotators and tools for excavators. We represent
innovation, knowledge and experience, and we develop our products with a focus on the
customer's needs. Please visit our website for contact information and details about the
rest of our product range.
www.engcon.com
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Table of Contents
Table of Contents
1. Introduction
1.1. General............................................................................................................ 4
1.2. Scrapping and recycling.................................................................................. 4
1.3. Warranty.......................................................................................................... 5
1.4. Technical support and spare parts.................................................................. 5
1.5. Product approval............................................................................................. 6
1.5.1. EC Declaration of Conformity.................................................................. 6
2. Safety
2.1. General............................................................................................................ 7
3. Design and function
3.1. General............................................................................................................ 8
3.2. EC-Oil.............................................................................................................. 8
4. Installation
4.1. Identification.....................................................................................................9
4.2. Mechanical.......................................................................................................10
4.3. Electrical and hydraulics..................................................................................11
4.3.1. Installing hydraulic hoses.........................................................................11
4.4. On completion................................................................................................. 12
5. Operation
5.1. Before and during use.....................................................................................13
5.1.1. Operation................................................................................................. 13
6. Maintenance
6.1. General............................................................................................................ 15
6.2. Daily inspections..............................................................................................16
6.3. Special maintenance....................................................................................... 17
6.3.1. EC-Oil.......................................................................................................17
6.4. Oil change....................................................................................................... 17
6.5. Tightening torque.............................................................................................17
7. Decals
7.1. Warning decals................................................................................................19
7.1.1. Warning decals in cab............................................................................. 19
7.1.2. Symbol legend......................................................................................... 19
8. Technical data
8.1. Compactor....................................................................................................... 21
9. Glossary
9.1. Designations.................................................................................................... 22
9.2. Abbreviations................................................................................................... 22
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1 Introduction
1. Introduction
1.1. General
This user manual contain important information about your product's functions and
characteristics, and how to use it in the best way. Before you begin using the product, it is
important that you read and understand the content of these instructions, especially the
sections that address safety.
In addition to these instructions, you must study and understand the applicable safety
information for the relevant base machine as well as any other equipment involved.
The user manual is supplied with supplementary documentation providing more detailed
descriptions of the installation, fitting, operation and maintenance of control systems and
custom modifications for your specific product.
Information, images, illustrations and specifications used in the instructions are based
on product information that was available at the time of going to press. Images and
illustrations used in the instructions are typical examples and not intended to be exact
depictions of various part of the product. We reserve the right to make changes without
prior notice.
Always store the user manual together with any other supplementary information in a safe
manner and such that it is always available.
1.2. Scrapping and recycling
engcon makes constant efforts to reduce its environmental impact. engcon's products
comprise at least 99 per cent recyclable material. All assembly and service work must
take place in compliance with legislation and ordinances governing the environment,
health and occupational safety. This refers to all work with residual materials including
handling, storage and processing. To prevent contamination of soil and water, spillages
must be avoided. Should a spillage occur, it must be dealt with.
Hazardous waste may only be disposed of by those authorised to do so. All waste
produced must be disposed of in compliance with applicable legislation and ordinances:
- Metal and plastics to be recycled.
- Hydraulic hoses are normally used for energy recovery (sort as hazardous waste).
- Oils and greases are normally used for energy recovery (sort as hazardous waste).
- Electronic components to be recycled for materials (sort as hazardous waste).
- Packaging to be sorted at source and recycled for materials.
- Paper to be sorted at source and recycled for materials.
If in doubt, contact the environmental manager at engcon.
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1 Introduction
1.3. Warranty
This product was designed, dimensioned and manufactured by engcon. It is forbidden
to modify, alter or convert this product such that it no longer corresponds to the
manufacturer's specifications. When replacing parts or making repairs, contact an
authorized workshop.
Warranty: One (1) year providing the product has not been subjected to abuse or other
abnormal operation.
1.4. Technical support and spare parts
Contact information for support and spare parts can be found at www.engcon.com.
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1 Introduction
1.5. Product approval
1.5.1. EC Declaration of Conformity
Manufacturer:
engcon Nordic AB
Address:
Box 111
Postal address:
SE-833 22 STRÖMSUND
Country:
SWEDEN
Telephone:
+ 46 670 178 00
Telefax:
+ 46 670 178 28
Email:
Hereby declare that:
Description of the machine
Type designation:
Part no:
Serial No:
Date of delivery:
Other:
has been manufactured in accordance with the EC Machinery Directive 2006/42/EC
-SS-EN ISO 12100:2010, SS-EN 474-1:2006+A5:2018 and SS-EN 474-5:2006+A3:2013
The following standards and directives have also been applied and complies with:
This declaration and engcon's warranties will cease to be valid immediately if spare parts other than engcon
original spare parts are used, or if any changes or other interventions are made without engcon's permission.
Title: CEO
Name: Stig Engström
Date:
Signature:
Qualified person authorised to compile the technical documentation:
Johan Johansson, Construction Manager, Poland Sp. Z. oo.
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2 Safety
2. Safety
2.1. General
It is important that you read and understand all warnings prior to installation work on this
product or before you use it and any accessories supplied. The warning texts highlight
potential risks and describe how to avoid them. The following warning levels are used in
this user manual:
DANGER
Indicates that an accident will occur if the regulation is
not followed. Risk of personal injury or death.
WARNING
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury or death.
CAUTION
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury.
IMPORTANT
Indicates that an accident may occur if the regulation is
not followed. Risk of damage to property, process or the
surroundings.
REMARKS
Specifies additional information that may make performance or
understanding of specific operations easier.
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3 Design and function
3. Design and function
3.1. General
The engcon compactor is intended for the compaction of soil. The tool has a bolt-on
gate/attachment point that allows the attachment point to be changed easily when
necessary. The compactor consists of a vibrating plate and body connected to each other
via vibration dampers. As a safety measure, two chains are fitted between the plate and
frame. Vibration is created by a hydraulic motor acting on the compactor plate via an
eccentric shaft located in the body.
DANGER
Do not exceed tipping load limits. The weight of the
product and the increased reach may impair stability.
Risk of personal injury and damage to property.
3.2. EC-Oil
engcon’s system for more efficient tool changes. It provides the ability to switch hydraulic
tools without leaving the cab. The system is designed for maximum reliability in harsh
environments. It is a fully hydraulic system that handles the connection of tools under full
system pressure.
Figure 1.
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4 Installation
4. Installation
It is important to check the necessary additional documentation before installation. At time
of delivery, your product and supplementary documentation are as far as possible adapted
to your base machine.
WARNING
Never attempt to increase the maximum capacity
of the equipment by modifications not approved by
the supplier. Risk of personal injury and damage to
property.
WARNING
If you have any doubts concerning the safety aspects
of your knowledge, the equipment or work, contact
a dealer or engcon Nordic AB. Incorrect installation
affect safety.
WARNING
Welding is not permitted. It can have a negative
impact on safety. Risk of personal injury and damage
to property. For welding, contact your dealer or
engcon Nordic AB.
WARNING
Beware of moving parts. A lack of awareness may lead
to crush injuries. Risk of personal injury.
IMPORTANT
Ensure miscibility with the base machine's hydraulic oil
prior to installation. If you are in any doubt, contact your
lubricant supplier. An incorrect mixture could damage hydraulic
components.
4.1. Identification
Check that your product's rating plate matches the information on the EC Declaration
of Conformity. If there is any deviation, contact the supplier before you begin initial
installation.
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4 Installation
Rating plate content:
Type designation
Part number
Serial number
Year of manufacture
Weight
Max hydraulic pressure
Figure 2.
Bildtext
4.2. Mechanical
If the product is installed on a machine hitch, tiltrotator or rotator, use
the user manual for connecting tools.
DANGER
Do not exceed tipping load limits. The weight of the
product and the increased reach may impair stability.
Risk of personal injury and damage to property.
WARNING
If you have any doubts concerning the safety aspects
of your knowledge, the equipment or work, contact
a dealer or engcon Nordic AB. Incorrect installation
affect safety.
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