EP Solar SS1024R Manuale utente

SS1024R / SS1524R / SS2024R

—— Moisture proof solar controller

Thank you very much for selecting our product!

This manual offers important information and suggestions with

respect to installation, use and troubleshooting, etc. Please

read this manual carefully before using the product and pay

attention to the safety recommendations in it.

EPSOLAR

INSTRUCTION

MANUAL

☆Utility model patent NO.：

201120064092.1

SS1024R / SS1524R / SS2024R

—— Moisture proof solar controller

Specification Summary

Nominal system voltage 12 / 24VDC*

Maximum PV input voltage 50V

Nominal charge / discharge current

SS1024R 10A

SS1524R 15A

SS2024R 20A

* The controller will recognize the system rated voltage when start up. If the battery

voltage is lower than 18V, it will recognize the system as 12V. If the battery voltage is

greater than 18V, it will recognize the system as 24V.

SeaStar

Contents

1 Important Safety Information ................................................... 1

2 General Information................................................................. 2

2.1 Product Overview........................................................ 2

2.2 Product Features.......................................................... 3

3 Installation Instructions............................................................ 4

3.1 General Installation...................................................... 4

3.2 Mounting..................................................................... 5

3.3 Wiring ......................................................................... 6

4 Operation................................................................................ 10

4.1 PWM Technology...................................................... 10

4.2 Battery Charging Information.................................... 10

4.3 LED Indicators .......................................................... 12

4.4 Setting Operation....................................................... 14

5 Protection, Troubleshooting and Maintenance........................ 18

5.1 Protection .................................................................. 18

5.2 Troubleshooting......................................................... 19

5.3 Maintenance .............................................................. 21

6 Warranty ................................................................................ 22

7 Technical specifications ......................................................... 23

1 Important Safety Information

Save These Instructions

This manual contains important safety, installation and operating instructions.

The following symbols are used throughout this manual to indicate potentially dangerous

conditions or mark important safety instructions，please take care when meeting these

symbols.

WARNING: Indicates a potentially dangerous condition.

Use extreme caution when performing this task.

CAUTION: Indicates a critical procedure for safe and

Proper operation of the controller.

NOTE: Indicates a procedure or function that is important

for the safe and proper operation of the controller.

General Safety Information

Read all of the instructions and cautions in the manual before beginning installation.

There are no user serviceable parts inside the controller. Do not disassemble or attempt

to repair it.

Install external fuses/breakers as required.

Disconnect the solar module and fuse/breakers near to battery before installing or

adjusting the controller.

Do not allow water to enter the controller.

Confirm that power connections are tightened to avoid excessive heating from loose

connection.

2 General Information

2.1 Product Overview

Thank you for selecting SeaStar series Moisture proof solar controller that adopts the

most advanced digital technique and operates fully automatically. The Pulse Width

Modulation (PWM) battery charging can greatly increase the lifetime of battery. It has

various unique functions and quite easy to use, such as:

With aluminum case, circuit board encapsulation. Ideal for marine application

12/24V automatic recognition

High efficient Series PWM charging, increase the battery lifetime and improve the solar

system performance.

Use MOSFET as electronic switch, without any mechanical switch

Widely used, automatically recognize day/night.

Digital LED menu, only one key solve all setting simply

Intelligent timer function with 1-15 hours option

Unique dual timer function, enhance the flexibility of street light system.

Gel, Sealed and Flooded battery type option.

Adopt temperature compensation, correct the charging and discharging parameters

automatically and improve the battery lifetime.

Electronic protection: Overheating, over charging, over discharging, overload, andshort circuit.

Reverse protection:any combination of solar module and battery.

The controller is for off-grid solar system, especially in solar light system, and protects

the battery from being over charged by the solar module and over discharged by the loads.

The charging process has been optimized for long battery life and improved system

performance. The comprehensive self-diagnostics and electronic protection functions can

prevent damage from installation mistakes or system faults.

Though the controller is easy to operate and use, please take your time to read this manual

and become familiar with it. This will help you make full use of all the functions and

improve your solar PV system.

2.2 Product Features

Figure 2-1 SeaStar characteristics

1 –Temperature Sensor

Measure ambient temperature and make temperature compensation for charging and

discharging.

2 –Charging status LED indicator

An LED indicator that shows charging status and also indicates when battery voltage is

higher than over voltage disconnec

t v

oltage.

3 –Battery status LED indicator

An LED indicator that shows battery status

4 –Setting indicator

Corresponding indicator will be on when set timer1, timer2 and battery type.

5–LED digital display

Display the load work mode and status

6 –Setting button

Set load work mode and select battery type (in manual mode used for load ON/OFF).

7–Solar Module Terminals

Connect solar modules.

8 –Battery Terminals

Connect batteries.

9 –Load Terminals

Connect loads.

3 Installation Instructions

3.1 General Installation Notes

Read through the entire installation section first before beginning installation.

Be very careful when working with batteries. Wear eye protection. Have fresh water

available to wash and clean any contact with battery acid.

Uses insulated tools and avoid placing metal objects near the batteries.

Explosive battery gasses may be present during charging. Be certain there is sufficient

ventilation to release the gasses.

Avoid direct sunlight and do not install in locations where water can enter the controller.

Loose power connections and/or corroded wires may result in resistive connections that

melt wire insulation, burn surrounding materials, or even cause fire. Ensure tight

connections and use cable clamps to secure cables and prevent them from swaying in

mobile applications.

Use with Gel, Sealed or Flooded batteries only.

Battery connection may be wired to one battery or a bank of batteries. The following

instructions refer to a singular battery, but it is implied that the battery connection can

be made to either one battery or a group of batteries in a battery bank.

Select the system cables according to 3A/mm2current density

3.2 Mounting

NOTE: When mounting the controller, ensure free air through the

controller heat sink fins. There should be at least 6 inches (150 mm)

of clearance above and below the controller to allow for cooling. If

mounted in an enclosure, ventilation is highly recommended.

WARNING: Risk of explosion! Never install the controller in a

sealed enclose with flooded batteries! Do not install in a confined

area where battery gassed can accumulate.

Step 1: Choose Mounting Location

Locate the controller on a vertical surface protected from direct sun, high temperature,

and water. And make sure good ventilation.

Step 2: Check for clearance

Place the controller in the location where it will be mounted. Verify that there is sufficient

room to run wires and that there is sufficient room above and below the controller for air

flow.

Figure 3-1 Mounting and cooling

Warm air

Cool air

150mm(5.9inches)

Step 3: Mark Holes

Use a pencil or pen to mark the four (4) mounting hole locations on the mounting surface.

Step 4: Drill Holes

Remove the controller and drill 4mm holes in the marked locations.

Step 5: Secure Controller

Place the controller on the surface and align the mounting holes with the drilled holes in

step 4.

Secure the controller in place using the mounting screws.

3.3 Wiring

NOTE: A recommended connection order has been provided for

maximum safety during installation.

NOTE: The controller is a common positive ground controller.

CAUTION: Don’t connect the loads with surge power exceeding the

ratings of the controller.

CAUTION: For mobile applications, be sure to secure all wiring.

Use cable clamps to prevent cables from swaying when the vehicle is

in motion. Unsecured cables create loose and resistive connections

which may lead to excessive heating and/or fire.

Step1: Battery Wiring

WARNING: Risk of explosion or fire! Never short circuit battery

positive (+) and negative (-) or cables.

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