Ercolina HB60 Manuale utente

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05/2021 HB60

HB60 Hot Shot Hydraulic Bender

Rotary Draw Bender for Pipe, Tube and Prole Bending

Operator’s Manual

WARNING!

BEFORE USE, BE SURE EVERYONE USING THIS MACHINE READS AND

THOROUGHLY UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL

Model Hot Shot HB60___________________ Serial # __________________________

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Hot Shot HB60 Hydraulic Rotary Bender

Pipe, tube and prole bending machine

Congratulations on your purchase of an Ercolina® bending machine from CML USA, Inc.

Ercolina® machines are designed and manufactured to deliver years of trouble-free bending

performance. Please take a moment to complete and mail the warranty registration card or

submit the information online at http://ercolina-usa.com/warranty-form/. Doing so validates

machine warranty period and ensures prompt service if needed. Thank you for selecting

products from CML USA, Inc. Ercolina®.

Table of Contents

Important safety instructions........................................................................................................................ 4

Special instructions...................................................................................................................................... 5

1. General notes................................................................................................................................... 6

1.1. Technical data .......................................................................................................................... 6

1.2. The purpose of the user and maintenance manual ................................................................. 7

1.3. List of symbols used ................................................................................................................ 7

1.4. Safety solutions for decreasing risks ....................................................................................... 8

1.5. Personal protective equipment (PPE) ...................................................................................... 9

1.6. Recipients of this document ..................................................................................................... 9

1.7. Storing these Instructions ........................................................................................................ 9

1.8. Marking .................................................................................................................................. 10

2. Packaging....................................................................................................................................... 11

2.1. Packaging ...............................................................................................................................11

2.2. Standard equipment ............................................................................................................... 12

2.3. Reception ............................................................................................................................... 12

2.4. Transport ................................................................................................................................ 12

3. Commissioning.............................................................................................................................. 13

3.1. Workspace ............................................................................................................................. 13

3.2. Environmental parameters ..................................................................................................... 14

3.3. Connecting to the mains ........................................................................................................ 14

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05/2021 HB60

4. Use of the HB60 machine.............................................................................................................. 15

4.1. General overview ................................................................................................................... 15

4.2. Description of the parts .......................................................................................................... 15

4.3. Tools description .................................................................................................................... 17

4.4. Preparing the tube ................................................................................................................. 18

4.5. Controls .................................................................................................................................. 18

4.6. Tool assembly ........................................................................................................................ 19

4.7. Replacing the tank cap .......................................................................................................... 23

4.8. Adjustment of the bending angle ........................................................................................... 24

5. Maintenance ................................................................................................................................... 26

5.1. Routine maintenance ............................................................................................................. 26

6. Notes............................................................................................................................................... 27

Pipe and tube information.......................................................................................................................... 28

Bend formula and conversion tables ......................................................................................................... 29

Minimum distance between bends by center line radius, pipe and tube kits ............................................. 30

Terms and conditions of warranty .............................................................................................................. 31

_____________________________________________________

CML USA Ercolina® reserves the right to make improvements and

modications to design without prior notice.

_____________________________________________________

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WARNING!

Important Safety Instructions

When using electric tools, basic safety precautions should always be followed to reduce the risk of re,

shock and personal injury.

1. Keep Work Area Clean

Cluttered areas and benches invite injuries.

2. Consider Work Area Environment

Do not expose power tools to rain.

Do not use the power tools in damp or wet locations.

Keep work area well lit.

Do not use a tool in presence of ammable liquids or gases.

3. Guard Against Electric Shock

Prevent body contact with grounded surfaces. For example; pipes radiators, ranges,

refrigerator enclosures.

4. Keep Children Away

Do not let visitors contact tool or extension cord.

All visitors should be kept away from work area.

5. Store Idle Tools

When not in use, tools should be stored in a dry and high or locked-up place out of

reach of children.

6. Do Not Force Tool

It will do the job better and safer at the rate for which it was intended.

7. Use The Right Tool

Do not force small tool or attachment to do the job of a heavy-duty tool.

Do not use the tool for purpose not intended, for example; do not use a circular saw for

cutting tree limbs or logs.

8. Dress Properly

Do not wear loose clothing or jewelry; they can be caught in moving parts.

Rubber gloves and non-skid footwear are recommended.

9. Use Safety Glasses

Also use face mask or dust mask if operation is dusty.

10. Do Not Abuse Electric Cord

Never yank electrical cord.

Keep electric cord from heat, oil and sharp edges.

11. Do Not Overreach

Maintain proper footing and balance at all times.

12. Maintain Tools With Care

Keep clean for better and safer performance.

Follow instructions for lubricating and changing accessories.

Inspect tool cords periodically and if damaged, have repaired by authorized service facility.

Inspect electrical cords periodically and replace if damaged.

Keep handles dry and clean and free from oil and grease

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05/2021 HB60

13. Disconnect Tools

Disconnect machine from power source when not in use, before servicing and changing

accessories.

14. Remove Adjusting Keys and Wrenches

Form a habit of checking to see that keys and adjusting wrenches are removed from machine

before turning it on.

15. Avoid Unintentional Starting

Always disconnect from power source before moving.

16. Stay Alert

Watch what you are doing. Use common sense, do not operate tool when you are tired.

(Do not use when taking medications that may cause drowsiness.)

17. Check Damaged Parts

Before further use of the machine, guard or other part that is damaged should be carefully

checked to determine that it would operate and perform its intended function.

Check alignment of moving parts, binding of parts, breakage of parts mounting and any

other conditions that may a󰀨ect its operation. A guard or other part that is damaged should

be properly repaired or replaced by an authorized service center. Do not use this machine

if switches do not turn it on and o󰀨. Have defective switches replaced by authorized service

center.

Special Instructions

1. Read and follow operators manual thoroughly. If you require an additional manual please contact

CML USA Ercolina®at 563-391-7700 or e-mail [email protected].

2. Due to size and weight, it is recommended that qualied professionals transport, position and

install the bending machine. Use proper equipment for installation including lift truck safety

straps, chains binders and bars. Machine must be balanced evenly at all times.

3. Never place hands, nger gloves or clothing near rotation machine parts.

4. Always disconnect machine from power source before changing accessories.

5. Always use eye and hearing protection.

6. Never wear loose clothing, gloves or jewelry when working near machine.

7. Stand in a safe position when operating machine.

8. Always wear safety approved steel toe footwear.

9. Make provision for safe handling of heavy and/or awkward materials.

10. Use only proper tooling, keep tooling securely fastened.

11. Keep machine and tooling free and clear of chips and debris.

12. Keep all safety features functioning and working properly.

13. Do not alter or modify machine. Use only OEM approved parts and accessories.

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1. General notes

1.1. Technical data

Operating Range

Resistance module cm3 12

Bending capacity (A53 Grade

A) Inch 2” Schedule 40 Pipe

Minimum external diameter Inch ¼”

Minimum bending radius Inch 1.4”

Maximum bending radius Inch 10.7

Maximum bending angle Degrees 210°

Bending direction - Counter-clockwise

Electrical power supply

Power kW 0.75

Voltage V

120V 1ph standard;

220V 1ph or 480V 3ph on

request

Mains frequency Hz 50-60

Dimensions, weight, other data

Maximum length (approxi-

mate) Inch 29” (machine with cabinet)

Maximum width (approximate) Inch 18.5” (machine with cabinet)

Height (approximate) Inch 40” (machine with cabinet)

Weight (approximate) Pound 450 Pounds

Sound pressure level DB <60

Oil volume in the tank L 10

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05/2021 HB60

Hazard

It indicates that a danger is imminent which, if not considered properly, will cause

serious or fatal injuries.

Caution

It indicates that there is a potential danger which, if not considered properly, may

cause serious or fatal injuries.

Warning

It indicates a safety warning which can cause property damage if ignored.

Note

Relevant information for optimal product operation is indicated as notes.

Hazard

It indicates a crushing hazard for upper limbs which may cause serious or fatal

injuries.

Hazard

It indicates a crushing hazard for upper limbs which may cause serious or fatal

injuries.

1.2. The purpose of the user and maintenance manual

This manual provides guidelines and instructions to use the HB60 machine: these do not replace, alter

or supplement any regulation, prescription, decree or law, regardless of it being general or specic, in

force in the place where the machine is installed and used, concerning safety, use and maintenance of

equipment or systems that may be mechanical, electrical, chemical or otherwise. Manual provides

maintenance personnel with recommendations and support but assumes that they are experienced and

generally well-prepared in handling any maintenance issue, regardless of it being mechanical or

electrical.

In this manual you will nd information about:

● Machine use;

● Technical specications;

● Electrical and mechanical parts;

● Handling, installation and assembly operations;

● Adjustments, start-up, stopping, commissioning and decommissioning operations;

● Safety requirements and guidelines on residual risks;

● Routine maintenance requirements;

● Special maintenance requirements;

● Spare parts;

● Tooling and accessories.

1.3. List of symbols used

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Caution

Indicates a risk of being hit by metal fragments, from piece being processed.

Hazard

This indicates the presence of electrical voltage which can lead to serious or fatal

injury.

Hazard

This indicates the presence of moving mechanical parts which can lead to

serious or fatal injury.

Prohibition

This informs the operator not to use unsuitable clothing which can even lead to

serious injury.

Prohibition

It informs the operator not to carry out routine and/or extraordinary interventions

during machine operation that may lead to serious or fatal injuries.

Compulsory action

This indicates mandatory operations to be carried out by the personnel, which

can lead to serious injury if missing.

1.4. Safety solutions for decreasing risks

Machine is equipped with emergency button placed in front position to be easily reached operator. Inter-

rupts power supply and any machine movement.

Risks of electrical nature

The machine control devices are low voltage at 24 Volt.

Electrical components are also encased inside base cabinet and accessible by removing screws securing

cabinet door.

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05/2021 HB60

1.5. Personal protective equipment (PPE)

Always operate with personal protective equipment (PPE). Personnel in charge of installation,

maintenance or operation machine must not wear clothes with loose sleeves, laces, belts, bracelets,

long hair or other items that can be hazardous.

Recommended protective equipment to be worn.

1.6. Recipients of this document

This documentation is specic to HB60 model and intended for all machine installers and users

1.7. Storing these Instructions

All instructions regarding HB60 machine must be stored with machine and always be accessible.

Compulsory action: in the related situations, wear the personal protective

equipment indicated in the table below.

Safety shoes

Use: always

Protective clothing

Use: always

Work gloves

Use: always

Safety goggles

Use: always

Helmet

Use: in the presence of suspended loads

Prohibition: do not wear unsuitable clothing which, for example, may get

stuck in moving parts and result in dangerous situations.

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1.8. Marking

● Logo of CML INTERNATIONAL S.p.A. and its references;

● Year of manufacture of the machine;

● Weight of the machine;

● Model of the machine;

● Operating voltage;

● Mains frequency;

● Maximum amperage;

● Power;

● RPM of bending shaft

● Serial number.

Figure 1 - Identication plate

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