Ergon Crafco 30 Manuale utente

Model 30 Pavement Router

Model 30 Pavement Router Non-Clutch

Self-Propelled Router

Dust Control Router

Operators Manual –21321N

Revision O

Fill in appropriate fields that apply to this machine

Machine S/N: ________________________________

1st Hose S/N: _______________________________

2nd Hose S/N: _______________________________

1st Pump S/N: _______________________________

2nd Pump S/N: ______________________________

Engine S/N: ________________________________

Compressor S/N: _____________________________

Gear Box S/N (Patcher): ______________________

Blower S/N (Magnum): ________________________

Model 30 Pavement Router Manual

Revisions

Revision

Date

MODEL 30 PAVEMENT ROUTER

PN 21300

MODEL 30 SELF PROPELLED PAVEMENT ROUTER

PN 21340

MODEL 30 DUST CONTROL ROUTER

PN 21350

 
 
Model 30 Pavement Router Manual 
Table of Contents 
 
 
1.0 About This Manual..................................................................................................................1-1 
1.1 How to use this manual: ......................................................................................................1-1 
2.0 Safety Precautions..................................................................................................................2-1 
2.1 General Safety.....................................................................................................................2-1 
2.2 Personal Safety...................................................................................................................2-1 
2.3 Equipment or Operational Safety for All Routers..................................................................2-2 
2.4 California Proposition 65......................................................................................................2-2 
 All Crafco, Inc. Equipment........................................................................................2-2 
 All Crafco, Inc. Equipment using a gasoline engine..................................................2-2 
2.5 Safety Symbols and Notices................................................................................................2-3 
3.0 Limited Warranty.....................................................................................................................3-1 
3.1 Warranty Claim Instructions.................................................................................................3-2 
4.0 Machine Specifications ...........................................................................................................4-1 
5.0 Operating Instructions.............................................................................................................5-1 
5.1 Preparing the Machine for Start Up......................................................................................5-2 
5.2 Starting................................................................................................................................5-3 
5.3 Cold Weather Starting .........................................................................................................5-4 
5.4 Battery.................................................................................................................................5-4 
5.5 Stopping the Engine............................................................................................................5-4 
5.6 Operation Guidelines...........................................................................................................5-4 
 Angle of Operation...................................................................................................5-4 
 Cooling ....................................................................................................................5-5 
 Engine Speed..........................................................................................................5-5 
5.7 Attaching Cutter Head Dust Shroud.....................................................................................5-6 
5.8 Cleaning Joints and Cracks.................................................................................................5-8 
 Routing with Dust Control ......................................................................................5-11 
 Moving the Self Propelled Router...........................................................................5-12 
5.9 Storing the Machine...........................................................................................................5-13 
 CRAFCO Model 30 Dust Control Router................................................................5-13 
 CRAFCO Model 30 Pavement Router....................................................................5-13 
5.10 Transporting the Machine................................................................................................5-13 
6.0 Maintenance Instructions ........................................................................................................6-1 
6.1 Oil Recommendations .........................................................................................................6-1 
 Oil type ....................................................................................................................6-1 

 
 
Model 30 Pavement Router Manual 
Table of Contents 
 
 
6.2 Fuel Recommendations....................................................................................................... 6-2 
 General Recommendations..................................................................................... 6-2 
 Fuel Type ................................................................................................................ 6-2 
 Gasoline/Alcohol Blends.......................................................................................... 6-2 
6.3 Battery................................................................................................................................. 6-2 
 Battery Recharging.................................................................................................. 6-3 
6.4 Periodic Maintenance.......................................................................................................... 6-3 
6.5 Maintenance Schedule........................................................................................................ 6-4 
6.6 Air Cleaner.......................................................................................................................... 6-5 
6.7 Changing Cutters ................................................................................................................ 6-6 
6.8 Changing Cutter Heads....................................................................................................... 6-9 
6.9 V-Belts .............................................................................................................................. 6-12 
6.10 Electric Clutch ................................................................................................................. 6-13 
6.11 Dust Control Router Specific Maintenance...................................................................... 6-13 
 Dust Collection Bag Maintenance.......................................................................... 6-13 
 Cutter Head Dust Shroud ...................................................................................... 6-14 
 Replacing Seal Brushes ........................................................................................ 6-14 
6.12 Self-Propelled Router Control Cable................................................................................ 6-15 
 Control Cable Adjustment...................................................................................... 6-15 
 Control Cable Alignment........................................................................................ 6-15 
6.13 Common Maintenance Parts and Kits ............................................................................. 6-19 
7.0 How to Use a Multimeter......................................................................................................... 7-1 
7.1 Checking DC Voltage with a Multimeter .............................................................................. 7-1 
7.2 Checking Resistance (Ohms).............................................................................................. 7-1 
7.3 Checking Wire Continuity.................................................................................................... 7-1 
8.0 Model 30 Pavement Router Troubleshooting.......................................................................... 8-1 
9.0 About the Illustrated Parts List ................................................................................................ 9-1 
9.1 Ordering Crafco Parts ......................................................................................................... 9-1 
9.2 Model 30 Pavement Router................................................................................................. 9-2 
9.3 Electrical Schematic Model 30 Pavement Router with Clutch 21300H................................. 9-8 
9.4 Electrical Schematic Model 30 Pavement Router Non-Clutch............................................ 9-10 
9.5 Model 30 Self Propelled Router......................................................................................... 9-12 
 Self-Propelled Router Drive Flywheel Assembly (P/N 31480)................................ 9-14 
 Self-Propelled Router Drive Shaft Assembly (P/N 31480)...................................... 9-16 

Model 30 Pavement Router Manual

Table of Contents

9.6 Electrical Schematic Model 30 Self Propelled Router ........................................................9-18

9.7 Model 30 Pavement Router with Dust Control ...................................................................9-20

9.8 Cutter Head and Drive Components..................................................................................9-26

9.9 Pavement Cutter Selection................................................................................................9-28

9.10 Cutter Positioning............................................................................................................9-29

9.11 Cutter Positioning............................................................................................................9-30

Cutter Positioning for Cutter Part Numbers 31134, 31136, 31137, 31149..............9-30

Cutter Position for Cutter Part Number 31135 Shaved Cutter................................9-30

Cutter Positioning for Part Number 31145..............................................................9-31

Cutter Positioning for Part Number 31138, 6 1/2” Cutter ........................................9-31

 
 
Model 30 Pavement Router Manual 
List of Figures 
 
 
Figure 5-1 Model 30 Router Raised for Dust Shroud Installation................................................... 5-7 
Figure 5-2 Using the Brush Manipulation Tool.............................................................................. 5-7 
Figure 5-3 Depth Indicator............................................................................................................ 5-9 
Figure 5-4 Model 30 Router Handle.............................................................................................. 5-9 
Figure 5-5 Stabilizer Mechanism................................................................................................. 5-10 
Figure 5-6 Router Transport Bracket Front View......................................................................... 5-14 
Figure 5-7 Router Transport Bracket Rear View ......................................................................... 5-14 
Figure 5-8 Router Transport Bracket (P/N 21315N).................................................................... 5-14 
Figure 6-1 Recommended Engine Oil Viscosity............................................................................ 6-1 
Figure 6-2 Router on Front Stand................................................................................................. 6-7 
Figure 6-3 Raised Rear Support Strip........................................................................................... 6-7 
Figure 6-4 Wrench in Cutter Window............................................................................................ 6-8 
Figure 6-5 Pin Removal Tool ........................................................................................................ 6-8 
Figure 6-6 Belt Tensioner ............................................................................................................. 6-9 
Figure 6-7 Belt Guard ................................................................................................................. 6-10 
Figure 6-8 Electric Clutch............................................................................................................ 6-13 
Figure 6-9 Self-Propelled Control Cable ..................................................................................... 6-16 
Figure 6-10 Broken Cable Reference.......................................................................................... 6-17 
Figure 6-11 Self-Propelled Cable Alignment............................................................................... 6-17 
Figure 6-12 Self-Propelled Safety Cutoff Switch ......................................................................... 6-18 
Figure 7-1 Standard Multimeter .................................................................................................... 7-2 
Figure 7-2 Clamp –On Amp Meter/Multimeter.............................................................................. 7-3 
Figure 9-1 Model 30 Pavement Router:........................................................................................ 9-2 
Figure 9-2 Model 30 Pavement Router:........................................................................................ 9-4 
Figure 9-3 Model 30 Pavement Router Back Side: PN 21300H, 21330H...................................... 9-6 
Figure 9-4 Electrical Diagram Model 30 with Electric Clutch ......................................................... 9-8 
Figure 9-5 Rocker Switch Wiring Detail......................................................................................... 9-9 
Figure 9-6 Electrical Diagram Model 30 Router Non Clutch........................................................ 9-10 
Figure 9-7 Self-Propelled Router Mechanism ............................................................................. 9-12 
Figure 9-8 Model 30 Self-Propelled Router Drive Flywheel Assembly......................................... 9-14 
Figure 9-9 Model 30 Self-Propelled Router Drive Shaft Assembly.............................................. 9-16 

Model 30 Pavement Router Manual

List of Figures

Figure 9-10 Electrical Schematic Self-Propelled Router..............................................................9-18

Figure 9-11 Dust Shroud Assembly.............................................................................................9-20

Figure 9-12 Dust Control Router.................................................................................................9-22

Figure 9-13 Dust Control Router Parts........................................................................................9-22

Figure 9-14 Dust Control Router (continued)...............................................................................9-24

Figure 9-15 Cutter Head and Drive Assembly.............................................................................9-26

Figure 9-16 Cutter Direction........................................................................................................9-29

Figure 9-17 Cutter Positioning for 31134, 31136, 31137, 31149 .................................................9-30

Figure 9-18 Cutter Positioning for 31135.....................................................................................9-30

Figure 9-19 Cutter Positioning for 31145.....................................................................................9-31

Figure 9-20 Cutter Positioning for 31138.....................................................................................9-31

 
 
Model 30 Pavement Router Manual 
List of Tables 
 
 
Table 2-1 Safety Symbols and Notices......................................................................................... 2-3 
Table 2-2 Safety Symbols and Notices (continued)....................................................................... 2-4 
Table 4-1 Machine Specifications................................................................................................. 4-1 
Table 5-1 Preparing the Machine for Start Up............................................................................... 5-2 
Table 5-2 Engine Starting Instructions.......................................................................................... 5-3 
Table 5-3 Cold Weather Starting Hints.......................................................................................... 5-4 
Table 5-4 Stopping the Engine...................................................................................................... 5-4 
Table 5-5 Attaching Cutter Head and Dust Shroud....................................................................... 5-6 
Table 5-6 Cleaning Joints and Cracks ......................................................................................... 5-8 
Table 5-7 Routing with Dust Control Router................................................................................ 5-11 
Table 5-8 Routing with Dust Control Router (continued)............................................................. 5-12 
Table 5-9 Moving the Self Propelled Router................................................................................ 5-12 
Table 6-1 Maintenance Chart........................................................................................................ 6-4 
Table 6-2 Changing Air Cleaner Element...................................................................................... 6-5 
Table 6-3 Cutter Changing............................................................................................................ 6-6 
Table 6-4 Removing Old Cutter Head and Main Shaft .................................................................. 6-9 
Table 6-5 Installing New Cutter Head and Main Shaft................................................................. 6-11 
Table 6-6 Changing V-Belts........................................................................................................ 6-12 
Table 6-7 Changing Seal Brushes .............................................................................................. 6-14 
Table 6-8 Adjusting the Self-Propelled Control Cable ................................................................. 6-15 
Table 6-9 Adjusting the Self-Propelled Control Cable (continued)............................................... 6-16 
Table 6-10 Common Maintenance Parts..................................................................................... 6-19 
Table 8-1 Trouble Shooting Guide Model 30 Pavement Router.................................................... 8-1 
Table 8-2 Trouble Shooting Guide Model 30 Pavement Router (Continued)................................. 8-2 
Table 9-1 Model 30 Pavement Router: PN 21300H, 21330H........................................................ 9-3 
Table 9-2 Model 30 Pavement Router: PN 21300H, 21330H........................................................ 9-5 
Table 9-3 Model 30 Pavement Router: PN 21300H, 21330H........................................................ 9-7 
Table 9-4 Electrical Diagram Model 30 Router with Clutch ........................................................... 9-9 
Table 9-5 Self-Propelled Router Mechanisms............................................................................. 9-13 
Table 9-6 Model 30 Self-Propelled Router Drive Flywheel Assembly.......................................... 9-15 
Table 9-7 Electrical Diagram Self-Propelled Router.................................................................... 9-19 