Ermengineering LTSE-200 Manuale utente

Use and maintenance manual

Timing belt welder

Model: LTSE-200

____________________________________________________________________________________________________________________

www.ermengineering.com 󰞟󰞠󰞡󰞢󰞣info@ermengineering.com ✆(+34)937632525

P a g . 1

(Original) Use and maintenance manual

Type: Timing belt welder & milling machine

Model: LTSE-200

IMPORTANT:

Read this user manual and follow the instructions and warnings before operating this device.

Any modification or transformation performed on this machine may cause loss of the

manufacturer’s guarantee and liability.

This manual must always remain near to the machine and visible to all the operating and

maintenance staff, for any future consultation, forming part of the equipment.

Use and maintenance manual

Timing belt welder

Model: LTSE-200

_______________________________________________________________________________________________________________________

P a g . 2

Index:

Page

-CE Declaration of conformity: ................................................................................................................................................3

-Description: ..................................................................................................................................................................................4

-Technical Characteristics: .......................................................................................................................................................4

-Standard equipment: ................................................................................................................................................................4

-Warnings and safety:.................................................................................................................................................................4

-Installation and start-up:.........................................................................................................................................................5

-Preparation & Operation:........................................................................................................................................................8

Preparation................................................................................................................................................................................................................ 8

Operation ..................................................................................................................................................................................................................11

a) Grinding .........................................................................................................................................................................................................12

b) Welding..........................................................................................................................................................................................................12

-Care and maintenance:.......................................................................................................................................................... 15

-Electric Schemes: ..................................................................................................................................................................... 16

Use and maintenance manual

Timing belt welder

Model: LTSE-200

_______________________________________________________________________________________________________________________

P a g . 3

-CE Declaration of conformity:

WE DECLARE, under our responsibility, that the machine:

- Type: Timing belt welder

- Brand: ERM Engineering

- Model: LTSE-200

- Serial No.: 73103

- Manufacturer date: 2023

Inspired by the directives of the Official Journal of the European Communities:

2006/42/CE Machinery Directive

2014/35/UE Low Voltage Directive

2014/30/UE Electromagnetic Compatibility Directive

Complies with the design and construction specifications of the European Standards on General

Machine Safety:

EN 349 –EN 614-1 –EN 614-2 –EN 12100 –EN 11161-1 - EN 1005-1 –EN 1005-2 –EN

1005-3 - EN 1005-4 –EN 13849-1 –EN 13849-2 –EN 894-3 –EN 13850 - EN 13857 –EN

61310-1 EN 60204-1 - EN 14118 - EN 14120 –EN 13732-1

General Manager: Eduardo Ramos Martínez

Arenys de Munt (Barcelona)-SPAIN

Date: 2023/01

Use and maintenance manual

Timing belt welder

Model: LTSE-200

_______________________________________________________________________________________________________________________

P a g . 4

-Description:

Continuous longitudinal welder and milling V-guides for timing belts using a milling tool to pull

out fabrics and hot air blower to weld a profile. Fitted with speed, temperature and pressure

controls for different types of material.

-Technical Characteristics:

Dimensions of Milling head 760x730x1650 mm (LxWxH)

Dimensions of Tension trolley 2650x870x1260 mm (LxWxH)

Weight 538 kg

Max. Belt Width 200 mm

Max. Belt Thickness 20 mm

Motor milling 1x 750 W

Motor belt 1x 120 W

Leister Welder 1x 1600 W

Vacuum machine 1x 550 W

Voltage 3x400 V 50/60 Hz

Air pressure 6 bar

-Standard equipment:

•One Leister head

•One milling head

•5 V-guides pulleys (K6-K8-K10-K13-K17)

•5 Milling tools (K6-K8-K10-K13-K17)

•One vacuum system

-Warnings and safety:

−ERM Engineering recommends the users of this machine to fully read this user’s manual

prior to its use to guarantee safe work.

−It also advises and recommends equipment not being used by unqualified staff who have

not received prior training from ERM Engineering

−A copy of this manual delivered along with the machine must always remain at hand during

its use, both for the production operators as well as the maintenance managers.

NOTE: ERM Engineering shall not be held liable under any case for damage caused by

undue or improper use of this equipment.

Use and maintenance manual

Timing belt welder

Model: LTSE-200

_______________________________________________________________________________________________________________________

P a g . 5

−Any repairs or modification of the machine performed by personnel not qualified by ERM

Engineering or use of non-original spare parts provided by persons unrelated to the

company, shall give rise to loss of the manufacturer’s guarantee.

−During use of the machinery and industrial use, people are subject to the risk of damage or

injury by mechanical elements in linear or gyrating movement, high voltage electric

components and static components under high temperature, due to which, during design

and construction of its equipment, ERM Engineering. has aimed to reduce and minimise

those risks by including protection devices and safety systems based on the European

Community Council Directives.

−Pay special attention to the following danger, prohibition and obligation signs located at

different places on the machinery:

-Installation and start-up:

Site the machine in working area and fix on the floor with steel bolts.

ATTENTION: DO NOT USE THE MACHINE IF NOT FIXED ON THE FLOOR; RISK OF

FALLING.

Place the tensioner body aligned (complete perpendicular) with the driver roller.

NOTE: Depending on the strap length we can distance the tensioning body from the drive

head.

Use and maintenance manual

Timing belt welder

Model: LTSE-200

_______________________________________________________________________________________________________________________

P a g . 6

Install the vacuum cleaner beside the machine and connect the tube coming from the milling

head bottom.

Connect the power supply cable 3 phases (3x400V+N) from the main control box:

Use and maintenance manual

Timing belt welder

Model: LTSE-200

_______________________________________________________________________________________________________________________

P a g . 7

Then connect the VACUUM CLEANER cable and the LEISTER cable to their respective sockets

behind the control box:

It must also be connected to a compressed air supply with input pressure 6 bar.

Connect the air tube of the tensioning body to the driving body.

Use and maintenance manual

Timing belt welder

Model: LTSE-200

_______________________________________________________________________________________________________________________

P a g . 8

-Preparation & Operation:

Preparation

Remove the control knob from the support plate of the drive roller:

And remove the support from the driver roller to insert the “endless” belts:

Insert the belt and then reassemble and fix the plate.

NOTE: Do not operate or tension the belt without this fastening element, could cause

mechanical damage.

Use and maintenance manual

Timing belt welder

Model: LTSE-200

_______________________________________________________________________________________________________________________

P a g . 9

Place the tension roller inside the strap and tension the strap activating the valve of the tensor

cylinder, after adjusting the belt with the rings of the cylinder depending of its width. Then we

will adjust the tension roller to the size of the tape, loosening the tension cylinder moving it to

the size required.

Once the strap is tensioned, adjust the right guide.

The left guide always must be fixed to the top of the left bolt, touching the frame.

In this way we always keep the 0 point of digital measuring system on the edge of the belt.

Use and maintenance manual

Timing belt welder

Model: LTSE-200

_______________________________________________________________________________________________________________________

P a g . 10

To achieve a good centering of the strap, it is recommended to start-up the drive motor to the

highest speed.

Select the milling tool to the size required and assemble it, for this operation we will press the

two emergency stop or turn off the control box.

Remove the cover

and using a 22mm key and 13mm key in the opposite shaft side to break the rotation.

WARNING: take care with the milling tools, can cause cut injuries.

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali ermengineering Utensili elettrici

ermengineering

ermengineering FRA-100 Manuale utente

ermengineering

ermengineering LRSE-180 Manuale utente

Manuali Utensili elettrici popolari di altre marche

AEG

AEG OMNI-JS Manuale utente

SIP

SIP 01533 Manuale utente

Ribimex

Ribimex PRS499 Manuale utente

3M Fiber Optic Connector Crimp Tool Manuale utente

Ryobi

Ryobi P524 Manuale utente

ROJEK

ROJEK FSN 300A Manuale utente

Kemper

Kemper 1740PRO Manuale utente

WABCO

WABCO OptiTire Manuale utente

EINHELL

EINHELL TE-MS 18/210 Li Manuale utente

Orgapack

Orgapack OR-T 85 Guida rapida

TOUGHCUT

TOUGHCUT Diamond 400 Manuale utente

Yaros

Yaros PB-3603 Manuale utente

Fein

Fein BSS 2.0 E Guida all'installazione

Baileigh Industrial

Baileigh Industrial SS-2725 Manuale utente

Milwaukee

Milwaukee 2674-20 Manuale utente

Fein

Fein BLs 1.6 Manuale utente

Princess

Princess Electric Multi Sharpener Manuale utente

FOREDOM

FOREDOM K.1050 Manuale

ermengineering LTSE-200 Manuale utente

Manuali Utensili elettrici popolari di altre marche