ESAB ER 1F Manuale utente

Instruction manual
0463 471 001 GB 20170607 Valid for: 716-xxx-xxxx
ER 1, ER1F
Remote controls


TABLE OF CONTENTS
0463 471 001 © ESAB AB 2017
1INTRODUCTION............................................................................................ 4
1.1 Equipment ................................................................................................. 4
1.2 Meaning of symbols ................................................................................. 4
2TECHNICAL DATA ........................................................................................ 6
3OPERATION ER 1 ......................................................................................... 7
3.1 Start up...................................................................................................... 7
3.2 The remote control menu ........................................................................ 7
3.3 Activate the remote control ..................................................................... 8
3.4 Set value.................................................................................................... 8
3.5 Activate and deactivate memory ............................................................ 8
3.6 Lock and unlock the remote control....................................................... 9
3.7 Deactivate the remote control................................................................. 9
4OPERATION ER 1F ....................................................................................... 10
4.1 Start up...................................................................................................... 10
4.2 Activate the foot pedal ............................................................................. 10
4.3 Deactivate the foot pedal ......................................................................... 10
5MAINTENANCE............................................................................................. 11
5.1 Replace cable ER 1 .................................................................................. 11
5.2 Replace cable ER 1F ................................................................................ 12
6TROUBLESHOOTING ................................................................................... 13
7ORDERING NUMBERS................................................................................. 14
8ORDERING SPARE PARTS ......................................................................... 15
9ACCESSORIES ............................................................................................. 16
Rights reserved to alter specifications without notice.

1 INTRODUCTION
0463 471 001 -4- © ESAB AB 2017
1 INTRODUCTION
The remote control ER 1 can be used to control current, arc force and memory selection. The
available functions and number of memories depend on the power source the remote control
is connected to.
The foot pedal ER 1F can be used to control current. It also has a trigger function, which can
be used for weld start.
ESAB accessories for the product can be found in the "ACCESSORIES" chapter of
this manual.
1.1 Equipment
The ER1 remote control is supplied with:
• 5 m (16.4 ft) connection cable
• instruction manual
The ER1F remote control (foot pedal) is supplied with:
• 5 m (16.4 ft) connection cable
• instruction manual
1.2 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate,
serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of
life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual
and follow all labels, employer´s safety practices and Safety
Data Sheets (SDSs).

1 INTRODUCTION
0463 471 001 -5- © ESAB AB 2017
NOTE!
Dispose of electronic equipment at the recycling
facility!
In observance of European Directive 2012/19/EC on Waste
Electrical and Electronic Equipment and its implementation
in accordance with national law, electrical and/or electronic
equipment that has reached the end of its life must be
disposed of at a recycling facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved collection
stations.
For further information contact the nearest ESAB dealer.

2 TECHNICAL DATA
0463 471 001 -6- © ESAB AB 2017
2 TECHNICAL DATA
ER 1 ER 1F
Operating voltage 12–24VDC 12–24VDC
Dimensions L×W×H 205×59×38mm±10%
(8.0×2.3×1.5in.±10%)
225×152×82mm±10%
(8.9×6.0×3.2in.±10%)
Weight unit with 5 meter
(16.4 ft) cable
475g (1.05lb) 2250g (4.96lb)
Operating temperature -20 to +60°C (-4to140°F) -20 to +60°C (-4to140°F)
Transportation temperature -40to +80°C (-40to176°F) -40to +80°C (-40to176°F)
Enclosure class IP53 IP23

3 OPERATION ER 1
0463 471 001 -7- © ESAB AB 2017
3 OPERATION ER 1
3.1 Start up
Connection of the remote control to the power source is described in the instruction manual
for the power source.
The software version of the remote control is shown during the startup sequence of the
remote control.
3.2 The remote control menu
Symbols shown in the remote control display (1)
Current
1. Symbols shown in the remote
control display
2. Button for activation of functions
3. Wheel for value adjustment
Arc Force
Soft/Crisp
Memory
Pulse peak current
Pulse background current
Locked
Unlocked
USB mode active on the power source. No changes can be made from the
remote control while this symbol is shown.
The power source panel is active. No changes can be made from the remote
control. The remote control is inactive.
NOTE!
The available functions and number of memories depend on the power source
the remote control is connected to.

3 OPERATION ER 1
0463 471 001 -8- © ESAB AB 2017
3.3 Activate the remote control
When connected to a power source with manual activation:
1. Activate the remote control from the power source as described in the
instruction manual for the power source.
2. The power source panel will be locked for interaction, but will reflect the
changes made on the remote control.
When connected to a power source with automatic activation:
1. The remote control is activated when connected to the power source.
2. The power source panel will be active together with the remote control. Both displays
will reflect the changes made.
The remote control display reflects all supported changes done on the power source
panel. When changing values from the power source panel are not supported by the
remote control, the remote control display will show the previous supported value.
3.4 Set value
1. Press the button (2) on the remote control
to toggle between the available functions
(1) and select a function.
2. Rotate the wheel (3) to the left to
decrease and to the right to increase the
value.
3. The value change is shown in the remote
control display. The value on the power
source panel display will change
accordingly and reflect the change made
with the remote control.
3.5 Activate and deactivate memory
1. In the menu, select the memory symbol (1). The memory symbol is highlighted without
a memory number.
2. Rotate the wheel (3) to select a memory number. For memory settings, see the power
source instruction manual.
3. Press the button (2) to activate the chosen memory. The memory value is shown on
the display. The power source reflects the memory value.
4. To deactive a memory and the values from it, rotate the wheel (3) to change a value or
go to memory mode and select Empty memory (no number).

3 OPERATION ER 1
0463 471 001 -9- © ESAB AB 2017
3.6 Lock and unlock the remote control
1. Press and hold the button (2) for 2
seconds to lock the remote control for
interaction.
2. A big lock symbol will appear shortly on
the display. A small lock symbol (1) is
shown in the right corner to indicate that
the remote control is locked for
interaction.
3. To unlock the remote control press and
hold the button (2) for 2 seconds. An
unlock symbol indicates that the remote
control is unlocked.
3.7 Deactivate the remote control
When connected to a power source with manual activation:
1. Deactivate the remote control from the power source as described in the
instruction manual for the power source.
2. When the remote control is deactivated, the remote control is inactive
and locked for interaction.
When connected to a power source with automatic activation:
1. Unplug the remote control from the power source to deactivate the remote control as
described in the instruction manual for the power source.

4 OPERATION ER 1F
0463 471 001 - 10 - © ESAB AB 2017
4 OPERATION ER 1F
4.1 Start up
The remote control ER 1F (foot pedal) is used for TIG welding only.
Connect the foot pedal to the power source as described in the instruction manual for the
power source.
4.2 Activate the foot pedal
When connected to a power source with manual activation:
1. Activate the foot pedal from the power source as described in the
instruction manual for the power source.
2. Use the foot pedal for weld start and control of welding current. The
available current range depend on the settings made on the power
source.
It is possible to change current value from the power source panel. The
power source panel will be locked for all other interaction, but will reflect
the value changes done with the foot pedal.
When connected to a power source with automatic activation:
1. The foot pedal is activated when connected to the power source.
2. Use the foot pedal for weld start and setting of welding current. The available current
range depend on the settings made on the power source.
The power source panel and the foot pedal are both active.
4.3 Deactivate the foot pedal
When connected to a power source with manual activation
Deactivate the foot pedal from the power source as described in the
instruction manual for the power source.
When connected to a power source with automatic activation
Unplug the foot pedal from the power source to deactivate the remote control as described
in the instruction manual for the power source.
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