ETC Prodigy FlyPipe Studio Manuale utente

Prodigy FlyPipe Studio

Installation Guide

Part Number: 8006M2110 Rev: D

Released: 2020-11

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and not marked, are the property of their respective owners.

ETC intends this document, whether printed or electronic, to be provided in its entirety.

Table of Contents

Table of Contents i

Introduction 1

Document Conventions 1

Help from ETC Technical Services 2

Overview 3

Safety and Warnings 3

Working Load Limit (WLL) 4

Hoist Specifications 4

Electrical Specifications 4

Interface with Building 4

Lifting Specifications 5

Control and Feedback 5

Hoist Local Controls 5

Initial Hoist Installation 6

Tools Needed 6

Prepare the Installation Location 6

Unpack the Hoist 7

Attach TwinLine Clamps 7

Cable Management 9

Swag Cable Management 9

Install Helix Cable Management 9

Unpack and Prepare 9

Hang Helix from Upper Attachment Points 10

Attach the Platter to the Hoist 11

Attach Cable Assembly to Platter 12

Finalize Hoist Installation 13

Run Power and Data 13

Emergency Stop Termination 14

Verify Proper Wiring 15

Terminate Lift Lines to the Drum 16

Step 1:Move the Drum to Top Dead Center 16

Step 2: Thread Lift Lines Through SafeStop and Drum 16

Step 3: Attach Stop Sleeves to Lift Lines 17

Step 4: Finalize Lift Line Termination 17

Ensure SafeStop Devices are Open 18

Float the Hoist 19

Level the Hoist 19

Configure and Test Hoist Operation 20

Verify Hoist Function 20

Travel Limits 21

Set and Test your Limits 22

To Set and Test the Lower Limits 22

To Set and Test the Upper Limits 23

Verify Hoist Address 23

Examine the System 23

ii Prodigy FlyPipe Studio Installation Guide

Introduction 1

Introduction

Welcome to the Prodigy FlyPipe Studio Installation Guide. This document provides details on

how to install, test and manually operate a FlyPipe Studio hoist.

Document Conventions

This document uses the following conventions to draw your attention to important information.

Note:

Notes are helpful hints and information that is supplemental to the main text.

CAUTION:

A Caution statement indicates situations where there may be

undefined or unwanted consequences of an action, potential for data loss or

an equipment problem.

WARNING: A Warning statement indicates situations where damage may

occur, people may be harmed, or there are serious or dangerous

consequences of an action

WARNING: RISK OF ELECTRIC SHOCK! This warning statement indicates

situations where there is a risk of electric shock.

All ETC documents are available for free download from our website: etcconnect.com.

Please email comments about this manual to: TechComm@etcconnect.com.

2 Prodigy FlyPipe Studio Installation Guide

Help from ETC Technical Services

If you are having difficulties and your problem is not addressed by this document, try the ETC

support website at support.etcconnect.com or the main ETC website at etcconnect.com. If none

of these resources are sufficient, contact ETC Technical Services directly at one of the offices

identified below. Emergency service is available from all ETC offices outside of normal business

hours.

When calling for help, take these steps first:

•

Prepare a detailed description of the problem

•

Go near the equipment for troubleshooting

•

Find your notification number if you have called in previously

Please have the following information handy:

•

Product model and serial number (located on motor box)

•

Other components in your system (Foundation, QuickTouch, etc.)

Americas United Kingdom

ETC, Inc. ETC Ltd

Technical Services Department Technical Services Department

3031 Pleasant View Road 26-28 Victoria Industrial Estate

Middleton, WI 53562 Victoria Road,

800-775-4382 (USA, toll-free) London W3 6UU England

+1-608 831-4116 +44 (0)20 8896 1000

service@etcconnect.com techservltd@etcconnect.com

Asia Germany

ETCAsia ETC GmbH

Technical Services Department Technical Services Department

Room 1801, 18/F Ohmstrasse 3

Tower 1, Phase 1 Enterprise Square 83607 Holzkirchen, Germany

9 Sheung Yuet Road +49 (80 24) 47 00-0

Kowloon Bay, Kowloon, Hong Kong techserv-germany@etcconnect.com

+852 2799 1220

techserv-asia@etcconnect.com

France

ETC France

Zone Urbaparc -

Bâtiment E

6 Boulevard de la Libération

Saint-Denis, 93200

+33 1 4243 3535

techservltd@etcconnect.com

Overview 3

Chapter 1

Overview

The Overview chapter provides safety information as well as various hoist specifications.

Safety and Warnings

Only ETC Rigging trained personnel are authorized to install and configure FlyPipe Studio hoists

and any related equipment. Read this entire installation manual before installing equipment.

Please note the following safety notices before use:

WARNING: ETC Rigging systems must be installed under the supervision of

a person trained and certified in ETC Rigging Installation. If you are not an

ETC Rigging trained technician, do not attempt installation of this

equipment unless you are under the immediate supervision of an ETC

Rigging Certified Installer.

WARNING: Improper operation may cause serious injury or death.

AVERTISSEMENT : Un fonctionnement incorrect peut provoquer des

blessures graves, voire mortelles.

WARNING: Disconnect power before servicing this equipment.

AVERTISSEMENT : Déconnectez l'alimentation avant d'effectuer

l'entretien de cet équipement.

WARNING: ETC Prodigy hoists and QuickTouch and Foundation control

equipment should not be operated by a user until installation and

configuration have been completed by an ETC Rigging trained and certified

installer. Only ETC Rigging trained and certified installers are authorized to

operate equipment during the installation and configuration process.

WARNING: ETC Prodigy hoists and QuickTouch and Foundation control

equipment are designed for the raising and lowering of loads within the

approved hoist capacity only. This equipment is not designed to lift or

automate personnel and such use is strictly prohibited.

WARNING: ETC Prodigy hoists must only be used to move a maximum load

equal to or less than the capacity of your specific hoist. Overloading the

hoist may result in damage to the system or serious injury.

4 Prodigy FlyPipe Studio Installation Guide

AVERTISSEMENT : Les porteuse de Prodigy doivent uniquement être

utilisés pour déplacer une charge maximale équivalente ou inférieure à sa

capacité nominale. Une surcharge de l'appareil peut entraîner

l'endommagement du système et d'autres biens, des blessures graves, voire

la mort.

Working Load Limit (WLL)

The Working Load Limit (WLL) of any hoist is the maximum load capacity that a user may apply

to a hoist or a hoist system.

All Prodigy hoists have a Working Load Limit. This is identified on the product label on the side

of the motor box. All Prodigy FlyPipe Studio hoists have a Working Load Limit of 136 kg (300 lb).

Prodigy Working Load Limits include a design-safety factor.

WARNING: NEVERexceed the Working Load Limit for any hoist.

Hoist Specifications

The FlyPipe Studio is a self-climbing hoist made up of a control housing, motor, drum, extrusion,

SafeStop devices, and TwinLine pairs with TwinLine Clamps. The hoist extrusion provides strut

channel on the underside of the hoist body from which you can easily hang fixtures, curtains, or

other equipment.

CAUTION:

Using channel hardware with springs can cause severe damage to

Prodigy FlyPipe Studio. ETC recommends using channel nuts without springs.

1.78 m (5 ft 10 in)

3.36 m (11 ft)

299 mm

(11.8 in)

540 mm

(21.3 in)

Electrical Specifications

•

FlyPipe Studio 120/208 Volt, 3-phase, 3-wire + ground, 60 Hz, 2.4 A, Motor 0.5HP

•

FlyPipe Studio 277/480 Volt, 3-phase, 3-wire + ground, 60 Hz, 1.6 A, Motor 0.5HP

•

Power and data control cables plug into motor box

Interface with Building

•

Strut channel (i.e. Unistrut® - provided by others) attaches directly to the building

structure

•

Each pair of lift lines (TwinLine) terminate to an adjustable tension beam clamp (TwinLine

clamp), which attaches to the strut channel

Overview 5

Lifting Specifications

•

Motor lifting capacity of 136 kg (300 lb)

•

Up to 7 m (23 ft) of vertical travel

•

Hoist is a zero fleet angle self-climber

•

The hoist contains two pairs of lift lines, with spacing between at 1.78 m (5 ft 10 in)

Control and Feedback

•

FlyPipe hoists can be controlled using QuickTouch or Foundation control systems

•

Roller lever limit switches provide mechanical upper and lower travel and overtravel limits

•

Incremental position encoder provides configurable soft travel limit control

•

Hoists trigger automatic shutdown in the event of overload or overcurrent conditions

•

SafeStop System provides secondary fall arrest at each lifting point

Hoist Local Controls

You can find the hoist local controls on the front of the motor box. These controls should be used

for initial operation and testing during installation.

The hoist ships with a cover over the local controls. To access the controls, loosen but do not

remove the three screws securing the cover and then slide the cover to the right.

•

Address dials: Used

to set individual

addresses for each

hoist

•

Indicator LEDs:

Provide general

information for the

hoist

•

Status LEDs: Provides

status when a specific

travel limit has been

reached

•

Override buttons:

Allows you to move

the hoist off of travel

limits that have been

reached

•

Control switch:

Activates manual

hoist movement

6 Prodigy FlyPipe Studio Installation Guide

Chapter 2

Initial Hoist Installation

The following sections provide instructions on how to begin the installation of the Prodigy

FlyPipe Studio hoist.

•

Tools Needed on page 6

•

Prepare the Installation Location on page 6

•

Unpack the Hoist on page 7

•

Attach TwinLine Clamps on page 7

Tools Needed

•

Snips or a knife (for unpacking)

•

Phillips screwdriver #1 and #2 (various uses)

•

3/8 in hex key (for attaching TwinLine clamp to strut channel)

•

17 mm socket wrench (for fine trim adjustment of TwinLine clamp)

•

Small tool (screwdriver or hex key) with shaft diameter no greater than 5 mm (0.2 in) and

length at least 30 mm (1.2 in). (Necessary only if SafeStop device has tripped)

•

Stands or sawhorses (for resting the hoist on when terminating TwinLines to the drum)

•

Nicopress tool with J groove

Prepare the Installation Location

Before you assemble and hang your hoist, you need to identify the install location and attach

strut channel, such as Unistrut, to the building structure.

•

Attachment points where TwinLine clamps terminate to strut channel must be spaced

1.78 m (5 ft 10 in) on center

•

The attachment point for the motor end TwinLine clamp must be at least

1.25 m (4ft 1 in)from the nearest wall to allow for proper clearance

•

The attachment point for the non-motor end TwinLine clamp must be at least

0.79 m (2 ft 7 in) from the nearest wall to allow for proper clearance

636 mm (25 in)

946 mm (37 in)

0.79 m

(2ft 7 in)

minimum

1.25 m

(4 ft 1 in)

minimum

Note:

If your attachment points are not spaced according to the requirements above,

contact your ETC Project Manager or Technical Services. For contact information, see

Help from ETC Technical Services on page 2.

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