Ever POWERLINE GREEN 33 LITE Foglio di istruzioni

Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation

2016-10-27 11:56 Technical support, tel.: +48 61 6500 400 www.ever.eu

TABLE OF CONTENTS

TABLE OF CONTENTS...................................................................................................................................... 2

SAFETY REMARKS ........................................................................................................................................... 3

REQUIREMENTS FOR PREPARATION OF THE POWER SUPPLY AND RECEIVER SYSTEM ....... 3

INSTALLATION GUIDELINES........................................................................................................................ 6

ELECTRICAL SYSTEM................................................................................................................................... 8

CONNECTING THE CONTROL AND SIGNAL LINES.............................................................................. 11

COMMUNICATION BUS .............................................................................................................................. 12

TECHNICAL ACCEPTANCE.......................................................................................................................... 13

NOTES................................................................................................................................................................. 13

Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation

3 www.ever.eu Technical support, tel.: +48 61 6500 400 2016-10-27 11:56

SAFETY REMARKS

Read and understand the safety remarks and guidelines in the (full) Instruction

Manual of this UPS before attempting any switching operations.

REQUIREMENTS FOR PREPARATION OF THE POWER

SUPPLY AND RECEIVER SYSTEM

A) Shipping requirements.

CAUTION! Extreme caution is required during shipping, unloading and

installation of the devices.

Transport the UPS units in the upright position as indicated on the packaging.

Protect the devices against weather (i.e. protect from rain).

Prolonged shipping or storage below 0



C and/or above 25



C is NOT

recommended due to the battery life and the condensation hazard.

The devices are heavy and large. This require proper transport and handling

facilities (an adequate number of helpers, a forklift truck and properly

dimensioned handling routes).

CAUTION! Contact the Technical Service if any damage is found that

may affect proper performance of the devices.

B) Location

CAUTION! Selection of the installation site and assurance of proper

operating conditions for the devices are the user's responsibility.

Install the UPS units in a separate room (to isolate the constant noise during

operation and protect the devices from unauthorised access).

Do not expose the devices to extreme (high and/or low) temperatures. Extreme

temperatures may shorten the battery life (the optimum temperature range is +18

to +25 ºC).

Do not install the devices in rooms with dusty, corrosive and/or flammable

atmosphere or where the atmospheric humidity is high (the recommended

humidity is 90% without condensation).

If the devices are installed on false/technical access floors, consider the structural

strength of the installation location.

Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation

2016-10-27 11:56 Technical support, tel.: +48 61 6500 400 www.ever.eu

The base structure must prevent collapsing under the weight of devices.

Do not cover any ventilation openings of the devices.

Leave the following service clearances around the devices:

- 0.5 m from each side if the device is not fixed to the base;

- 1.0 m from each side if the device is fixed to the base.

Ensure proper ventilation of the room where the batteries are installed (this also

applies to units with integrated batteries).

CAUTION! Required air flow venting room

Q = 0,042 * C [m3/h] C - capacity in Ah

C) Power supply and receiver systems

The systems shall be designed and erected only by properly licensed and

qualified personnel.

CAUTION! The user shall ensure that the electrocution protection

system meets the applicable requirements of local laws.

CAUTION! Do not connect the PE line to the UPS units with copper

cable tips.

The power supply and receiver lines of the UPS units shall be isolated.

It is recommended to specifically mark/label the connection outlets to distinguish

those of the isolated UPS network from the mains system outlets.

Connect the UPS units to the nearest mains switching board with copper wires in

reinforced shields (e.g. coated cables) or assure an equivalent level of

mechanical protection by applying other engineering measures (e.g. cable trays

or pipes).

CAUTION! Only the Authorised Technical Service may connect the

device to the system and commission it. Otherwise the warranty shall be

void.

Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation

5 www.ever.eu Technical support, tel.: +48 61 6500 400 2016-10-27 11:56

The selection of safeguards, wire sizes and disconnector and isolation devices for

installation at the UPS switching room are shown in the installation guidelines

tables.

It is recommended to install an external bypass system (for the service bypass)

the topology of which matches the connection diagram of the UPS (see the

instruction manual for the external bypass system) for operating and maintenance

purposes. The bypass system will enable servicing and maintenance of the

devices without power interruptions.

The connection system shall be 3 or 5-wire, depending on the UPS model.

CAUTION! Once the connection system has been erected, suitable

verification measurements shall be carried out on the responsibility of

the device buyer.

Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation

2016-10-27 11:56 Technical support, tel.: +48 61 6500 400 www.ever.eu

INSTALLATION GUIDELINES

Consider the device weight when choosing the installation site. The UPS units shall

only be operated in rooms where the dust, temperature, and humidity levels are

within the device specifications. Appropriate cooling conditions must be ensured for

the UPS units to work properly. For this reason, the ventilation openings of the UPS

units must be kept clear and open at all times, and the clearance between each UPS

unit and other objects shall not be less than 30 cm (see Table 1 for the minimum

requirements).

The parameters relevant to the installation guidelines for specific UPS models are

shown in Table 1.

CAUTION! It is forbidden to install the appliance near flammable

materials!

Once the devices have been positioned, use additional two assembly fixtures per

each UPS to increase its mechanical stability. To do this, loosen the four (4) M8 bolts

located in the central bottom part of the device. Locate the fixtures carefully and

fasten them to the device with the previously removed bolts (see the UPS Instruction

Manual).

Table 1. Installation guidelines for the POWERLINE GREEN 33 LITE 10-60 kVA UPS.

PARAMETERS / MODEL

POWERLINE GREEN 33

Model

10k

Model

15k

Model

20k

Model

30k

Model

40k

Model

50k

Model

60k

Apparent / active power

10 kVA

10 kW

15 kVA

12 kW

20 kVA

16 kW

30 kVA

24 kW

40 kVA

32 kW

50 kVA

40 kW

60 kVA

45 kW

POWER SUPPLY PARAMETERS

Power system topology

3P5W

Rated voltage

3 x 400 V AC

Rated current

16 A

19 A

25 A

37 A

50 A

62 A

70 A

Rated frequency

input

50 Hz

Minimum input wire size

2,5 mm2

4 mm2

6 mm2

16 mm2

25 mm2

35 mm2

Mains line

protection

Switch fuse

- Fm

20 A gG

25 A gG

32 A gG

50 A gG

63 A gG

80 A gG

100 A gG

BYPASS line

protection

Switch fuse

- Fm

20 A gG

25 A gG

32 A gG

50 A gG

63 A gG

80 A gG

100 A gG

OUTPUT PARAMETERS

Output system topology

3P5W

Rated output voltage

3 x 400 V AC

Rated current

15 A

22 A

29 A

44 A

58 A

73 A

87 A

Minimum output wire size

2,5 mm2

4 mm2

6 mm2

16 mm2

25 mm2

35 mm2

Output line

protection

Switch fuse

- Fout

20 A

25 A

32 A

50 A

63 A

80 A

100 A

Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation

7 www.ever.eu Technical support, tel.: +48 61 6500 400 2016-10-27 11:56

PARAMETERS / MODEL

POWERLINE GREEN 33

Model

10k

Model

15k

Model

20k

Model

30k

Model

40k

Model

50k

Model

60k

Apparent / active power

10 kVA

10 kW

15 kVA

12 kW

20 kVA

16 kW

30 kVA

24 kW

40 kVA

32 kW

50 kVA

40 kW

60 kVA

45 kW

ENVIRONMENTAL PARAMETERS

Heat release under nominal

operating conditions

< 2600

BTU / h

< 3100

BTU / h

< 4100

BTU / h

< 6200

BTU / h

< 8100

BTU / h

< 10300

BTU / h

< 11600

BTU / h

Operating temperature 1)

0 to 40 °C

Storage temperature

0 to 40 °C

Moisture

< 95 %

Elevation

< 1000 m

MECHANICAL PARAMETERS

Dimensions

(height × width × depth)

895 x 435 x 855 mm

1150 x 485 x 855 mm

UPS weight 2)

265 kg

320 kg

340 kg

Minimum operating clearance 3)

Front: > 200 mm

Sides: > 100 mm

Back: > 300 mm

Note: The manufacturer reserves the right to change the above parameters without notice.

NOTES:

1) 5 to 35 °C for UPS units with integrated batteries. Constant exposure of the device to ambient temperatures over +25°C

results in reduced battery life.

2) Weight for the typical battery setup of 1 x 2 x 32 x VRLA 12 V / 7 Ah. The weight depends on the type and number of

batteries.

3) Leave the following service clearances around the device: front: > 1000 mm, sides: > 500 mm, back: > 300 mm.

Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation

2016-10-27 11:56 Technical support, tel.: +48 61 6500 400 www.ever.eu

ELECTRICAL SYSTEM

Prepare the electrical system for the UPS units in a parallel / reduntant system

according to the diagram shown in Fig. 1.

* If a non-original module is used, install a 100 A / 440 V DC fuse on the positive and negative lines.

Figure 1. Installation diagram of the POWERLINE GREEN 33 LITE 10-60 kVA UPS units in the

parallel/redundant system.

Installation diagram symbols:

Fm1, Fb1, Fout1, Fm2, Fb2, Fout2, … , Fsb –Switch fuses (the switch fuse Fb is

an optional accessory);

Qout, Qsb –Switch disconnectors;

PP1, PP3 –Emergency power-off (EPO) push-buttons;

A, B, C, D, E –Connection wires.

Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation

9 www.ever.eu Technical support, tel.: +48 61 6500 400 2016-10-27 11:56

CAUTION! The UPS input and output wires (marked "A" in Fig. 1) shall

be of identical length and size (cross-section) for all UPS units in the

parallel/redundant system.

CAUTION! The disconnection devices Fb and Fout (Fig. 1) must be of

the same brand and type for each UPS in the parallel/redundant system.

CAUTION! In order to assure data communication between the UPS

devices in the parallel/redundant system, connect the UPS units with

telecom lines (an STP 4x2x0.5 cable) in a loop (over the

COMMUNICATION BUS socket on the UPS back panel). Keep the

cables as short as possible.

Install the switch fuse Fb only if the POWERLINE GREEN 33 LITE UPS units have

the optional BYPASS input.

The list of safeguards and wire sizes used in specific locations for specific system

power outputs is shown in Table 2.

Table 2. Safeguards and wire sizes for the system

SYSTEM POWER

OUTPUT

Fsb

Qout, Qsb

POWERLINE 33 LITE 20 kVA

32 A gG

32 A

4 mm2

POWERLINE 33 LITE 30 kVA

50 A gG

63 A

10 mm2

POWERLINE 33 LITE 40 kVA

63 A gG

63 A

16 mm2

POWERLINE 33 LITE 45 kVA

80 A gG

80 A

16 mm2

POWERLINE 33 LITE 50 kVA

80 A gG

80 A

16 mm2

POWERLINE 33 LITE 60 kVA

100 A gG

100 A

25 mm2

16 mm2

POWERLINE 33 LITE 75 kVA

125 A gG

125 A

35 mm2

16 mm2

POWERLINE 33 LITE 80 kVA

125 A gG

125 A

35 mm2

16 mm2

POWERLINE 33 LITE 90 kVA

160 A gG

160 A

50 mm2

25 mm2

POWERLINE 33 LITE 100 Kva

160 A gG

160 A

50 mm2

25 mm2

POWERLINE 33 LITE 120 kVA

200 A gG

250 A

70 mm2

35 mm2

POWERLINE 33 LITE 150 kVA

224 A gG

250 A

95 mm2

50 mm2

POWERLINE 33 LITE 160 kVA

250 A gG

250 A

120 mm2

70 mm2

POWERLINE 33 LITE 180 kVA

315 A gG

400 A

150 mm2

95 mm2

POWERLINE 33 LITE 200 kVA

315 A gG

400 A

150 mm2

95 mm2

POWERLINE 33 LITE 240 kVA

400 A gG

400 A

185 mm2

95 mm2

POWERLINE 33 LITE 250 kVA

400 A gG

400 A

185 mm2

95 mm2

POWERLINE 33 LITE 300 kVA

500 A gG

630 A

240 mm2

120 mm2

POWERLINE 33 LITE 360 kVA

500 A gG

630 A

240 mm2

120 mm2

Installation guidelines for the POWERLINE GREEN 33 LITE UPS units in parallel/redundant operation

2016-10-27 11:56 Technical support, tel.: +48 61 6500 400 www.ever.eu

Table 3. Safeguards and wire sizes for single device

MODEL

Fm, Fb,

Fout

POWERLINE GREEN 33 LITE 10 kVA

20 A gG

2.5 mm2

6 mm2

POWERLINE GREEN 33 LITE 15 kVA

25 A gG

4 mm2

6 mm2

POWERLINE GREEN 33 LITE 20 kVA

32 A gG

6 mm2

POWERLINE GREEN 33 LITE 30 kVA

50 A gG

16 mm2

POWERLINE GREEN 33 LITE 40 kVA

63 A gG

16 mm2

POWERLINE GREEN 33 LITE 50 kVA

80 A gG

25 mm2

16 mm2

POWERLINE GREEN 33 LITE 60 kVA

100 A gG

35 mm2

25 mm2

16 mm2

CAUTION! Use LgY wires for the UPS cables

CAUTION! Follow the phase rotation order when collecting the power

supply line. This applies to all components of the BYPASS switchboard

and the UPS connection.

This UPS has been designed for operation in TN systems

The exact requirements are specified for a local UPS switching

room located directly at the device. Follow the applicable local

requirements when selecting the wire sizes.

CAUTION! Only trained personnel may switch power to the external

bypass system. Switching operations carried out against this procedure

may result in damage to the UPS. The external bypass system operation

is described in a separate documentation, "Instruction manual for the

bypass system of the POWERLINE GREEN 33 LITE UPS units in

parallel operation".

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