EZG EFPC60W Manuale utente

EFPC60W
EFPC70W
EFPC90C
Vibratory Forward
Plate Compactors
Owner’s Manual
EZG MANUFACTURING
1-800-417-9272
Vibratory Forward
Plate Compactors
EZG Manufacturing
405 Watertown Road
Waterford, Ohio 45786
(740) 749-3512 or 1-800-417-9272
Fax (740) 962-2037 www.ezgmfg.com
Before using this Vibratory Forward
Plate Compactors, study and
understand the entire Owner’s Manual.
Serial Number _____________

EZG Manufacturing 1-800-417-9272 www.ezgmfg.com
Revision Number-001 09-01-2019 - Present
2EZG Manufacturing 1-800-417-9272 www.ezgmfg.com
INTRODUCTION.................................................................................................................................3
ABOUT THIS MANUAL.......................................................................................................................3
GENERAL INFORMATION..................................................................................................................3
SAFETY INFORMATION.....................................................................................................................3
SAFETY PRECAUTIONS..................................................................................................................4-5
CALIFORNIA PROPOSITION 65 WARNING......................................................................................6
MACHINE DESCRIPTION.....................................................................................................................6
PRE-START CHECKS............................................................................................................................................7
START & STOP PROCEDURE.......................................................................................................................7
OPERATION.......................................................................................................................8
SERVICE & MAINTENANCE.......................................................................................................................8
AIR CLEANER.......................................................................................................................9
ENGINE OIL.......................................................................................................................10
CARBURETOR ADJUSTMENT.......................................................................................................................10
DRIVE BELT.......................................................................................................................11
EXCITER LUBRICATION.......................................................................................................................11
CLEANING PLATE COMPACTOR.......................................................................................................................12
TRANSPORATIONAND STORAGE.......................................................................................................................12
WARNING LABELS AND LOCATIONS.............................................................................................13
MAIN FRAME ASSEMBLY-EFPC60W.......................................................................................................................14-15
EXCITERHOUSINGASSEMBLY-EFPC60W..................................................................................................................16
EXCITERHOUSINGASSEMBLY-EFPC70W..................................................................................................................17
MAINFRAMEASSEMBLY-EFPC70W.............................................................................................................................18-19
MAINFRAMEASSEMBLY-EFPC90C.............................................................................................................................20-21
NOTES / SERVICE RECORDS...................................................................................................................22
WARRANTY.........................................................................................................................................23
WARRANTY REGISTRATION............................................................................................................24
TABLE OF CONTENTS

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This symbol, either used alone or with a signal word, is used to call your attention
to instructions involving your safety and/or the safety of others. Failure to follow
these instructions will likely result in personal injury or death.
DANGER This signal word is used to identify a hazard which, if not avoided, will result in
death or serious injury.
WARNING This signal word is used to identify a hazard which, if not avoided, could result in
death or serious injury.
CAUTION This signal word is used to identify a hazard which, if not avoided, could result in
minor or moderate injury.
NOTICE
This signal word is used to identify a hazard which, if not avoided, could result in
property or equipment damage. It also may be used for special instructions
related to performance, maintenance or general items.
INTRODUCTION
Congratulations on purchasing one of the nest pieces of construction equipment on the market today!
If this is your rst EZG Manufacturing product, you will not be disappointed. If you have previously
owned an EZG Manufacturing product, you will nd the same high quality and dependability that you
have come to expect from EZG Manufacturing.
The purpose of this manual is to inform the owner/employer/and the operator, how to safely operate
this piece of equipment, and make them aware of any hazards. It also contains important information
regarding assembly, set up, operation, and maintenance. It is the Owner/Employer’s responsibility
to make sure that anyone who operates this machine understands all safety warnings. If you do not
understand any items in this manual, please contact the dealer where this product was purchased, or
the manufacturer at the number listed throughout this manual. If you have any suggestions about how
to make this manual easier to understand, contact the manufacturer. Keep this manual available for
reference wherever this piece of equipment is being used and make it available to any operators.
Illustrations in this manual may show details or components that may not be the same as your
machine. Continuing improvements to the design of this machine may have caused changes that are
not included in this manual. The information in this document is subject to change without notice.
The following safety symbols and signal words will be used throughout this manual and on the
product, for your safety and the safety of others, please become familiar with their meaning and heed
their warnings.
ABOUT THIS MANUAL
GENERAL INFORMATION
SAFETY INFORMATION

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WARNING
Failure to obey the following safety instructions could result in DEATH or
SERIOUS INJURY.
Read and understand entire manual before operating the Vibratory Forward Plate Compactor.
For your safety and the safety of others, replace any missing or damaged warning decals by
contacting the manufacturer at 1-800-417-9272.
Make sure anyone operating the Vibratory Forward Plate Compactor is thoroughly familiar with its
operation. Keep all unauthorized and untrained personnel, especially children, away from Vibratory
Forward Plate Compactor.
Improper maintenance can be hazardous. Read and understand this section before you
perform any maintenance, service or repairs.
General Safety
• The owner of this machine must observe, and also train the user of the machine to observe, the
eective labour protection laws in the country of application.
• Use suitable lifting equipment to lift the machine.
• This machine is to be used for is intended application only.
• This machine must only be operated by well-trained personnel.
• Personal Protective Equipment (PPE) must be worn by the operator whenever the equipment is
being used.
• The machine must be operated on ground where stability is guaranteed. When working near the
rim of excavated trenches, keep a sensible distance from the edge so that there is no danger of the
machine falling down or the trench collapsing.
• Cordon o the work area and keep members of the public and unauthorised personnel at a safe
distance.
• Make sure you know how to safely switch this machine OFF before you switch it ON in case you
run into any diculties.
• Always switch OFF the engine before servicing it.
• During use, the engine becomes very hot. Always allow the engine to cool down before touching it.
• Never leave the engine running and unattended.
• Never remove or tamper with any tted guards; they are there for your own protection. If they are
damaged or missing, DO NOT USE THE MACHINE until the guard has been replaced or repaired.
• Always switch OFF the engine before transporting it, moving it around site or servicing it.
• Do not operate the machine when you are ill, feeling tired or when under the inuence of alcohol or
drugs.
• If the surface to be compacted is on a slope, take great care when controlling the Vibratory Forward
Plate Compactor’s direction of travel. Always work up and down a slope; not across.
• This machine is designed to eliminate the possible risks arising from the use of it. However, risks
DO reside, and these residual risks are not clearly recognisable and may cause personal injury or
property damage, and possibly death. If such unpredictable and unrecognisable risks become
apparent, the machine must be stopped immediately, and operator or his supervisor must take
appropriate measure to eliminate such risks. It is sometimes necessary that the manufacturer must
be informed of such event for future counter measuring.
SAFETY PRECAUTIONS

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Fuel is ammable. It may cause injury and property damage. Shut down the engine, extinguish
all open ames and do not smoke while lling the fuel tank. Always wipe up any spilled fuel.
• Before re-fuelling, switch o the engine and allow it to cool.
• When re-fuelling, use a proper funnel, and avoid spilling over the engine.
• When re-fuelling, DO NOT smoke or allow naked ames in the area.
• Spilt fuel must be made safe immediately by using sand. If fuel is spilt on your clothes, change
them.
• Store fuel in an approved, purpose made container away from heat and sources of ignition.
Fuel Safety
SAFETY PRECAUTIONS
WARNINGS (continued)
Health & Safety
Vibration
Some vibration from the compacting operation is transmitted through the handle to
the operator’s hands. Ensure operator rotation and do not exceed the maximum
recommended usage times.
Dust
The compaction process can produce dust, which may be hazardous to your health.
Always wear a mask that is suited to the type of dust being produced.
Fuel
Do not ingest fuel or inhale fuel vapors and avoid contact with your skin. Wash fuel
splashes immediately. If you get fuel in your eyes, irrigate with copious amounts of
water and seek medical attention as soon as possible.
Exhaust Fumes
The exhaust fumes produced by this machine are highly toxic and can kill!
Do not operate the Vibratory Forward Plate Compactor indoors or in conned spaces. Make sure
the work area is adequately ventilated.

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California - Proposition 65 Warning
Engine exhaust and some of its constituents, and some dust created by power sanding,
sawing, grinding, drilling, and other construction activities contains chemicals known to the
State of California to cause cancer, birth defects and other reproductive harm. Some examples
of these chemicals are:
Lead from lead based paints - Crystalline silica from bricks -Cement and other masonry
products -Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: ALWAYS work in a well ventilated area, and work
with approved safety equipment, such as dust masks that are specially designed to lter out
microscopic particles.
MACHINE DESCRIPTION
1. Throttle
2. Operating Handle
3. Wheels
4. Engine
5. Belt Guard
6. Lifting Handle
7. Base Plate
8. Water Sprinkler
9. Exciter Housing
10. Water tank
11. Fuel Tank
12. Lifting Hook
The Vibratory Forward Plate Compactor is designed for compacting loose, granular soils, gravel, paving
stones and asphalt. It is intended to be used in conned areas and areas next to structures such as walls,
curbs, and foundations. Plate Compactors with water tanks can be used for compacting asphalt.
The Plate Compactor is not recommended for the compaction of cohesive soils with heavy clay content. For
cohesive soil, use a Tamping Rammer.
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PRE-START CHECKS
The following pre-start checks must be performed before the start of each work session or after every four
hours of use, whichever is rst. Please refer to the Service and Maintenance section for detailed guidance.
If any fault is discovered, the Vibratory Forward Plate Compactor must not be used until the fault is rectied.
1. Thoroughly inspect the machine for signs of damage, Make sure all guards are in place and secured.
Check for losse bolts and nuts, retighten if necessary.
2. Check hoses, ller openings, drain plugs and other areas for signs of leakage. Fix any leaks before
operating.
3. Check the engine oil level and top up as necessary. Use proper engine oil with the proper viscosity (SAE
10W-30 is recommended).
4. Check the engine fuel level and top us as necessary. Use clean fuel. The use of contaminated fuel may
damage the fuel system.
5. Check the air lter is clean. Excessive dirt/dust accumulation within the lter element will cause erratic
engine operation. Clean the air lter element when it is contaminated (refer to the Service and
Maintenance section).
6. Check for fuel and oil leaks.
START/STOP PROCEDURE
Before starting the engine, make sure that the Safety Switch is in the ON position and the Throttle Lever is
set to the idle position.
1. Take the Vibratory Forward Plate Compactor to where it is required. Use suitable lifting equipment to
position the Vibratory Forward Plate Compactor where it is necessary. Make sure the lifting equipment
has a WLL (Working Load Limit) suitable for the Vibratory Forward Plate Compactor weight. Attach
suitable slings or chains only to the lifting point.
2. Never leave the engine running during transporting, even if it is for a short period of time.
3. Having carried out the checks listed in the ‘pre-start’ section, you may start the engine. EZG
Vibratory Forward Plate Compactors are tted with a centrifugal clutch which allows the engine to run at
idle speed without engaging the exciter and driving the Vibratory Forward Plate Compactor. The
Centrifugal clutch will be engaged as the speed of engine is increased. For correct operation, the engine
speed should be set to maximum, full-open position.
Before Starting Gasoline Engine
4. Check the oil in the engine crankcase. Be sure to maintain the proper level per the engine manufacturer
specications. If the oil is dirty and in need of changing, follow the Engine User Manual instructions.
5. Check the fuel supply. Refer to Engine User Manual.

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OPERATIONS
1. Run the engine at full throttle and allow the Plate Compactor to pull itself along at its
normal speed.
2. When operating on an incline it may be necessary to assist the Plate Compactor by
pushing it forward slightly.
3. When operating downhill hold the Plate Compactor back slightly, if it begins to pick up
speed.
4. Depending on the material being compacted, 3 or 4 passes are recommended to achieve
the best compaction.
5. While a certain amount of moisture in the soil is necessary, excessive moisture may
cause soil particles to stick together and prevent good compaction.
6. If soil is extremely wet, allow it to dry somewhat before compacting.
7. If soil is so dry as to create dust clouds while operating Plate Compactor, some moisture
should be added to the ground material to improve compaction. This will also reduce
service to the air lter.
8. When using the Plate Compactor on paving stones, attach a pad to the bottom of the
plate to prevent chipping or grinding surface of stones.
SERVICE & MAINTENANCE
The EZG Vibratory Forward Plate Compactors are designed to give many years of trouble free operation.
It is, however, important that the simple regular maintenance listed in this section is carried out. It
is recommended that an approved EZG dealer carry out all major maintenance and repairs. Always
use genuine EZG replacement parts, the use of spurious parts may void your warranty. Before any
maintenance is carried out on the machine, switch o the engine and disconnect the HT lead from the
spark plug. Always set the machine on level ground to ensure any uid levels will be correctly read. Only
use recommended oils.
Do not operate the plate on concrete or on extremely hard, dry, compacted surfaces. The
plate will jump rather than vibrate and could damage both the plate and the engine.

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AIR CLEANER
1. Remove air cleaner cover (a). Remove both elements and inspect them for holes or tears. Replace
damaged elements.
2. Wash foam element (b) in solution of mild detergent and warm water. Rinse thoroughly in clean water.
Allow element to dry thoroughly. Soak element in clean engine oil and squeeze out excess oil.
3. Tap paper element (c) lightly to remove excess dirt. Replace paper element if it appears heavily soiled.
Never run the engine without the air cleaner. Severe engine damage will occur.
The engine is equipped with a dual element air cleaner. Air cleaner must be serviced regularly to prevent
carburetor failure.
SERVICE (FIGURE 1)
FIGURE 1

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ENGINE OIL
SERVICE (FIGURE 2)
FIGURE 2
1. Start the engine and allow it to warm up to operating temperature.
2. Set the pilot screw (a) 2 turns out. See note.
3. With the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm.
4. After the pilot screw is adjusted, turn the throttle stop screw (b) to obtain the standard idle speed.
Note: On some engines the pilot screw is tted with a limiter cap (c) to prevent excessive enrichment of
the air-fuel mixture in order to comply with emissions regulations. The mixture is set at the factory and no
adjustments should be necessary. Do not attempt to remove the limiter cap. The limiter cap cannot be re-
moved without breaking pilot screw.
SERVICE (FIGURE 3)
CARBURETOR ADJUSTMENT
FIGURE 3
1. Drain oil while engine is still warm.
2. Remove the oil ll plug (a) and drain plug (b) to drain oil.
Note: In the interests of environmental protection, place a plastic sheet and a
container under the machine to collect any liquid which drains o. Dispose of this liquid in
accordance with environmental protection legislation.
3. Install drain plug.
4. Fill the engine crankcase with recommended oil up to the level of the plug opening (c). See engine user
manual for oil type and quantity.
5. Ret the oil ller plug.
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