Fast WORM-DIAL Manuale utente

WITH LUX LINER
HELMET OPERATOR’S MANUAL
© OPS-CORE 2016 06-05-170 REV. B
*Showing FAST Ballistic High Cut
with Lux Liner and Worm-Dial.

HELMET VERSIONS
FAST HELMETS
This manual is specific to the following helmet models: FAST Ballistic High Cut, and FAST Ballistic
Maritime, with pre-installed Lux Liner (H-Nape or Worm-Dial Versions).
FAST Ballistic High Cut Helmet with Worm-Dial and Lux Liner is used for reference drawings
throughout this Operator’s Manual. If there are any procedure discrepancies due to other helmet / Lux
Liner / Chinstrap versions they will be specifically noted.
PRE-INSTALLED LUX LINER KIT:
Pads are shipped in the standard configuration with nine installed pads. Pads can be placed in a variety
of alternate positions to achieve optimal comfort.
ALL HELMET VERSIONS INCLUDE:
ADDITIONAL PADS
(Also Included)
(1) Thin x2 Pad
(1) Thin x4 Pad
(1) Impact Liner
(1) H-Nape Chinstrap
(2) Thick x4 Pads
(2) Thin x2 Pads
(5) Thick x2 Pads
S/M KIT INCLUDES:
M/L &L/XL KIT INCLUDES:
(1) Impact Liner
(1) H-Nape Chinstrap
(1) Thick x5 Pad
(2) Thin x2 Pads
(5) Thick x2 Pads
(1) Thick x4 Pad
(1) Impact Liner
(1) Worm-Dial Fitband
(1) Thick x4 Pad w/ Tabs
(2) Thin x2 Pads
(5) Thick x2 Pads
(1) Thick x4 Pad
S/M KIT INCLUDES:
M/L &L/XL KIT INCLUDES:
(1) Impact Liner
(1) Worm-Dial Fitband
(1) Thick x5 Pad w/ Tabs
(2) Thin x2 Pads
(5) Thick x2 Pads
(1) Thick x4 Pad
ADDITIONAL PADS
(Also Included)
(1) Thin x2 Pad
(1) Thin x4 Pad
WORM-DIAL H-NAPE CHINSTRAP WORM-DIAL H-NAPE CHINSTRAP
FAST BALLISTIC HIGH CUT HELMET FAST BALLISTIC MARITIME HELMET
(1) WING-LOC ADAPTER (1) PICATINNY ADAPTER VAS SHROUD / SKELETON SHROUD (Optional)

4
5
6
7-8
9-15
23
16-22
24
TABLE OF CONTENTS
HELMET COMPONENTS
SIZING GUIDE
PRO SETUP
CHINSTRAP OPERATION
WARNING & WARRANTY
OPERATOR NOTES
MAINTENANCE SCHEDULE
REPLACEMENT KITS
REPLACEMENT WORM-DIAL FITBAND COMFORT PADS
REPLACEMENT CHINSTRAP & LUX LINER
REPLACEMENT EXTERIOR VELCRO
REPLACEMENT VAS SHROUD
REPLACEMENT FAST SIDE RAILS
ACCESSORY INTEGRATION
COUNTERWEIGHT & HELMET COVER
VAS SHROUD
FAST SIDE RAILS (ARCs)
EXTERIOR VELCRO®
SIDE COVERS & GUNSIGHT MANDIBLE
COMMs HEADSET

HELMET COMPONENTS
Integrated Retention System
(LED Version Available)
VAS Shroud
*Optional
Helmet Shell
Exterior Velcro
Ballistic Screws
& T-Nuts
Bungee FAST Side
Rail (ARC)
Note: LED = Left Eye Dominant
Lux Liner
(Showing Worm-Dial Version)
WORM-DIAL FITBAND
Impact Liner
H-NAPE CHINSTRAP
PAD CONFIGURATION:
1
2
3
4
(5) Top Pads
x4 or x5 Front Pad
(Row Quantity Depends on Lux Liner Size)
Rear Pad
Side Pad Side Pad
1
2
3
4
(5) Top Pads
x4 or x5 Front Pad
(Row Quantity Depends on Lux Liner Size)
Rear Pad
Side Pad
4

SIZING GUIDE
FAST helmets have been designed from the ground up to t the largest group of users in helmet sizes
that most closely match their heads. However, there is still a small percentage of users that will not
t our standard sizing congurations. Please use the sizing guide below to determine your helmet
size and your chinstrap size. If you require a non-standard chinstrap/helmet conguration, custom
solutions are available.
HELMET SIZING GUIDE
X-LARGE
FAST HELMET SIZE WORM-DIAL FITBAND SIZE (in)
S/M MEDIUM
M/L
L/XL
LARGE
27.5-30.5
26-29
24.5-27.5
CUSTOM FIT COMBINATIONS
Your FAST Helmet can be custom fit
with an alternate
chinstrap size upon
ordering or a replacement chinstrap can
be purchased separately.
CHINSTRAP SIZING GUIDE
S
ince people have different shaped heads, helmet size
(the size of the
top of your head) is not always proportional
to the chinstrap size (the size
of your face). H-Nape chinstrap is one size fits all.
13
14 1 5
16 17
18 19
2 0
2
1
RUN MEASURING
TAPE ALONG FRONT
EDGE OF EAR
FAST HELMET SIZE
Head Circumference (cm)
Head Circumference (in)
Head Size (US)
53 - 56
20⁄ - 22
S/M
up to 7
56 - 59
22 - 23¼
M/L
up to 7⁄
59 - 62
23¼ - 24⁄
L/XL
up to 7⁄
62 - 64.5
24⁄- 25⁄
XXL
up to 8⁄
S/M HELMET WITH
LARGE CHINSTRAP
L/XL HELMET WITH
MEDIUM CHINSTRAP
12
13 14
15 16
17 18
19
2 0
5

FAST Helmets were designed for professionals who expect the most from their equipment. Just like
fine-tuning the suspension on a racecar or sighting in a fire-arm, the helmet must be set up properly
before use to function correctly. If you do not follow these instructions, your helmet will not function in
accordance with stated performance.
PRO SETUP
HEIGHT ADJUSTMENT
•The distance from the top of the eyebrow to the bottom front of
the Lux Liner Impact Layer should be approximately 0.5”- 1”.
There should also be enough room around your ears for COMMs
hearing protection.
•If the helmet sits at an uncomfortable angle, adjust the top
pads or try using the Additional Pads provided in different
combinations (see step two “Additional Pads” for more detail)
.
1
2
3
4
(5) Top Pads
1
2
3
4
(5) Top Pads
ADJUST THE TOP PADS
•Put the helmet on. All Lux Liner Pads come pre-installed in the helmet.
Worm-Dial Fitband Users:
Turn the Worm-Dial to loosen the Fitband so that all of the helmet weight is resting on top of
your head. With the Fitband loose, check how high / low the helmet is sitting.
•All Users: Forehead pad should be above and not resting on the bony ridge of your eyebrows.
0.5”-1”
ADDITIONAL PADS
•If the helmet feels tight or uncomfortable, adjust the Top Pads,
and swap Thick x2 Pads out for
Additional Thin x2 or x4 Pad(s) try different combinations until helmet feels comfortable.
(1) Thin x4 Pad
(1) Thin x2 Pad
H-NAPE USERS WORM-DIAL USERS
6(1) Thin x4 Pad
(1) Thin x2 Pad

WORM-DIAL FIBAND OPERATION
LOOSEN HEAD-LOC SLIDERS
•With the helmet off, loosen all (4) Head-Loc Sliders by sliding
them away from the chincup.
CONNECT CHINSTRAP BUCKLE
•Place the helmet on your head and connect the low profile
chinstrap buckle. This is easiest when placing your index fingers
behind each side of the buckle as shown.
TIGHTEN FRONT STRAPS
•With both hands, pull the two Front Head-Loc Sliders on the
webbing straps that come from the front temples of the helmet
toward your chin until snug.
ADJUST WORM DIAL
•Turn the Worm-Dial Adjustment to tighten the tband until it
is comfortably snug.
TIGHTEN BACK STRAPS
•With both hands, pull the two Rear Head-Loc®Sliders on the
lower webbing straps toward your chin until snug.
Note: The technique works best if you only hold the
plastic sliders and don’t touch the webbing.
Head-Loc
Slider
7

H-NAPE CHINSTRAP OPERATION
LOOSEN HEAD-LOC SLIDERS
•With the helmet off, loosen all (4) Head-Loc Sliders by sliding
them away from the chincup.
CONNECT CHINSTRAP BUCKLE
•Place the helmet on your head and connect the low profile
chinstrap buckle. This is easiest when placing your index fingers
behind each side of the buckle as shown.
TIGHTEN FRONT STRAPS
•Tighten the front straps by pulling the Head-Loc Sliders toward your chin.
This is easiest when holding either side of the slider with your thumb and
middle finger while using your index finger in the top recess.
ADJUST NAPE PAD
•Position comfortably (as low as possible) on the back of your
head. Pull Head-Loc Slider with your right hand.
TIGHTEN BACK STRAPS
•With both hands, pull the two Rear Head-Loc®Sliders on the
lower webbing straps toward your chin until snug.
Note: The technique works best if you only hold the
plastic sliders and don’t touch the webbing.
Head-Loc
Slider

9
NIGHT OPERATIONS AIRBORNE OPERATIONS
BREACHING / ATV
MISSION DOCUMENTATION
Bungee
IFF Strobe
Counterweight
Counterweight
NVGs
IR Illuminator O2 Mask
Goggles
COMMs Headset
COMMs Headset
Video
Camera Video
Camera
HMD Ballistic
Mandible
Side
Armor
Ballistic
Visor
There are three ways of attaching accessories to the FAST Helmet. The Ops-Core VAS Shroud, FAST Side
Rails (ARCs), and Exterior Velcro. These three components provide convenient and secure ways to quickly
attach and
detach various accessories to different positions, and allow for personalized customization.
RECOMMENDED CONFIGURATIONS
There are numerous accessories that can be attached to your FAST Helmet to be used in a variety of
situations. Below are some recommended congurations.
ACCESSORY INTEGRATION
VAS Shroud
FAST Side Rail (ARC)
Side Exterior
Velcro
Rear Exterior
Velcro
Top Exterior Velcro

COUNTERWEIGHT & HELMET COVER
COUNTERWEIGHT ATTACHMENT
REMOVE REAR SCREWS
Remove screws and T-nuts at back of FAST Side Rails.
Align the anchor of Counterweight to the holes on the
rear of the FAST Side Rail. The Rear Exterior Velcro will
hold Counterweight in place. Use your ngers to loosely
attach a screw to the Counterweight and FAST Helmet. Be
sure to place screw through Counterweight Anchor, Side
Rail, Helmet Shell, and Chinstrap Anchor. Repeat for the
opposite side.
SECURE COUNTERWEIGHT
Use a screwdriver to tighten all screws from the outside
of the Counterweight, making sure the Counterweight is
securely fastened to the rear of the FAST Helmet.
Note: Adding weight to helmet increases risk of
neck strain and injury. Only add counterweight
when absolutely necessary to balance loads on
front of helmet.
COUNTERWEIGHT KIT
The Counterweight Kit Includes (1) Counterweight
Pack with (5) Lead Weights and (2) 24mm Screws.
HELMET COVER
The Helmet Cover protects the shell outer
surface while still providing the functionalities
of the FAST platform.
(Open View)
(2) 24mm Screws
Lead
Weight
Window for Mini
Glow Stick
Anchor for
Side Rail
(Closed View)
FAST
Side Rail
Rear
Exterior Velcro
The Counterweight Kit reduces neck fatigue on long missions with night vision goggles or other accessories
that add weight to the front of the helmet. The Helmet Cover provides a variety of camouage options for
different environments.
10
Rear Pouch
Goggle
Retention
Flap
Velcro
Detachable Rear Pouch
Fits ANVIS Battery Pack
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