Fcontrol FXDM series Manuale utente

Fcontrol

FXDM

Frequency inverter with integrated sine lter for 3 ~ fans

Quick Start Guide

Detailed Description on www.ziehl-abegg.com

Software version: D1333A from Version 2.37

L-BAL-E223-GB 1623 Index 003 Part.-No. 00153236

english

FIN

☞ www.ziehlabegg.com

Content

1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Structure of the short operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Explanations of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3 Work on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.4 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.6 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.2 Minimum space requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.3 Fastening the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.4 Cable inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

6 Base setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.1 Jumper for the input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.1.1 External Setpoint / External speed setting in manual operation . . . . . . . . . . . . . . . . 12

6.2 Select operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7.1 Prerequisites for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7.2 Procedure for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7.3 Menu Mode 1.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

8 Controls and Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8.1 Multipurpose LC display and keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8.2 Menu operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8.3 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8.4 Example for programming mode 2.01 in “Base setup” . . . . . . . . . . . . . . . . . . . . . . . . 17

9 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

9.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

9.1.1 Versions type-lines Fcontrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

9.1.2 Max. load dependent on ambient temperature and line voltage. . . . . . . . . . . . . . . . 20

9.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.3 Manufacturer reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9.4 Service information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Quick Start Guide Fcontrol – model series FXDM

L-BAL-E223-GB 1623 Index 003 Part.-No. 00153236

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1 General notes

1.1 Structure of the short operating instructions

Attention!

This Quick Start Guide contains basic information on safety, use, installation and quick

commissioning.

The detailed Operating Instructions can be found on our website. The additional information they

contain must be observed.

To download the Operating Instructions, go to www.ziehl-abegg.com

and enter the article number “Part No.” of the device as the search key

(see name plate).

Example:

search key

Enter the article number

1.2 Exclusion of liability

Concurrence between the contents of these operating instructions and the described hardware and

software in the device has been examined. It is still possible that non-compliances exist; no guarantee

is assumed for complete conformity. To allow for future developments, construction methods and

technical data given are subject to alteration. We do not accept any liability for possible errors or

omissions in the information contained in data, illustrations or drawings provided.

ZIEHL-ABEGG SE is not liable for damage due to misuse, incorrect use, improper use or as a

consequence of unauthorized repairs or modiﬁcations.

2 Safety instructions

2.1 Intended use

The equipment is to be used solely for the purposes speciﬁed and conﬁrmed in the order.

Any other use above and beyond this is considered not for the intended purpose unless agreed

otherwise by contract. The manufacturer will not be liable for any damage resulting from this. The

individual or company using it bears the sole risk.

Reading these operating instructions and complying with all contained instructions - especially the

safety notiﬁcations contained therein - are considered part of intended use. To consider is also the

manual of attached components. Not the manufacturer, rather the operator of the device is liable for

any personal harm or material damage arising from non-intended use!

2.2 Explanations of symbols

Safety instructions are highlighted with warning triangles and are depicted according to the degree of

hazard as follows.

Attention!

General hazardous area. Death or severe injury or signiﬁcant property damage can occur if the

corresponding precautions are not taken!

Danger due to electric current

Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding

precautions are not taken!

Information

Important additional information and advice for user.

Quick Start Guide Fcontrol – model series FXDM General notes

L-BAL-E223-GB 1623 Index 003 Part.-No. 00153236

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2.3 Work on the device

Information

Mounting, electrical connection, and start-up operation may only be carried out by an electrical

specialist in accordance with electrotechnical regulations (e.g. EN 50110 or EN 60204)!

Danger due to electric current

•It is generally forbidden to carry out work on electrical live parts. Protection class of the device when

open is IP00! It is possible to touch hazardous voltages directly.

•The safe isolation from the supply must be checked using a two-pole voltage detector.

•Even after disconnecting the mains voltage, life-threatening charges can appear between the

protective ground “PE” and the mains connection.

•The protective earth is conducting high discharge currents (dependent on the switching frequency,

current-source voltage and motor capacity). Earthing in compliance with EN speciﬁcations shall

therefore be observed even for testing and trial conditions (EN 50 178, Art. 5.2.11). Without

earthing, dangerous voltages can be present on the motor housing.

Waiting period at least 3 minutes!

•Through use of capacitors, danger of death exists even after switching off the device through

directly touching the energized parts or due to parts that have become energized due to faults.

•It is only permitted to remove the housing cover after waiting for 3 minutes once the line supply

cable has been shut down. Should measurement or adjustment work be unavoidable on the opened

unit while still powered, then this may only be performed by qualiﬁed personnel acquainted with the

thereby associated hazards.

Attention!

Even after switching off, dangerous temperatures can still occur in and on the device.

Attention!

Automatically restart after a power failure or mains disconnection!

3 Product overview

3.1 Application

The frequency inverter is designed for a stepless control of fans without additional (electromagnetic)

motor noise.

Only suitable for drives with low set-off torque (e.g.: fans or pumps).

3.2 Functional description

The frequency inverters of these series generate their 3~ output with variable voltage and frequency

from the three-phase mains on the input.

The devices are constructed in accordance with the general requirement in EN 61800-2 for adjustable

speed electrical power systems and is intended for one-quadrantdrives.

Information

By using the integrated all-pole effective Sine ﬁlter (phase to phase and phase to ground), an absolute

parallel control of fans without risk of damage for motors is possible. Screened motor cables are not

required!

Quick Start Guide Fcontrol – model series FXDM Product overview

L-BAL-E223-GB 1623 Index 003 Part.-No. 00153236

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3.3 Maintenance

The device must be checked for soiling and, if necessary, cleaned in periodic intervals.

The ventilation grilles on the bottom and on the top of the device must be free to ensure adequate

cooling of the device. They can be cleaned with a vacuum cleaner, broom or brush.

3.4 Transport

•The device is packed ex factory to suit the transport method previously agreed.

•Always use the original packaging materials when transporting the device.

•Avoid shocks and impacts to the device during the transport.

•During manual handling the human lifting and carrying restrictions must be observed and adhered

to.

3.5 Storage

•The device must be stored in its original packaging in a dry and weather-proof room.

•Avoid exposure to extreme heat and cold.

•Avoid over-long storage periods (we recommend a maximum of one year).

3.6 Disposal / recycling

Disposal must be carried out professionally and in an environmentally friendly way in accordance with

the respective national legal stipulations.

"Separate the materials by type and in an environmentally friendly way.

"If necessary, commission a specialist company with the waste disposal.

4 Mounting

4.1 General notes

Attention!

The following points must be complied with during the mechanical installation to avoid causing a defect

in the device due to assembly errors or environmental inﬂuences:

•Before installation remove the device from the packing and check for any possible shipping

damage! Start-up is not allowed in the case of transport damage!

•At a weight greater than 25 kg for men / 10 kg for women, the device should be lifted out by two

persons (according to REFA). The values may differ from country to country.

•Wear safety shoes and gloves for handling!

•Assemble the device on a clean and stable base. Do not distort during assembly! Use the

appropriate mounting devices for proper installation of the unit!

•A mounting on vibrating base is not permissible, if no data to the vibration strength is made (see

Technical data)!

•When mounted onto lightweight walls, there must be no impermissibly high vibrations or shock

loads. Any banging shut of doors that are integrated into these lightweight walls, can result in

extremely high shock loads. Therefore, we advise you to decouple the devices from the wall.

•Do not allow drilling chips, screws and other foreign bodies to reach the device interior!

•Maintain the stated minimum clearances to ensure unobstructed cooling- air feed as well as

unobstructed outgoing air discharge (

minimum space requirement)!

•The device should be installed in a location where it will not be disturbed, but at the same time can

be easily accessed!

•Care must be taken to avoid direct radiation from the sun!

•The device is designed for vertical installation (cable inlet down). A horizontal or reclined installation

is only permissible after technical release of the manufacturer!

•Be sure to observe proper heat dissipation (see Technical data, heat dissipation).

Quick Start Guide Fcontrol – model series FXDM Mounting

L-BAL-E223-GB 1623 Index 003 Part.-No. 00153236

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4.2 Minimum space requirement

In order to ensure sufﬁcient ventilation of the device, clearance on all sides of at least 50 mm has to

be maintained to the housing walls, switch cabinet doors, wiring ducts, etc. The same clearance

applies to the installation of several devices next to each other.

When installing several devices on top of each other, the danger of reciprocal heating exists. This

layout is only then permissible when the air suctioned from the upper unit does not become warmer

than the permissible ambient temperature (see Technical data). I.e., a correspondingly larger clear-

ance or thermal shielding is required.

4.3 Fastening the device

The type of fastening and the number of fastening points are dependent on the housing design. All the

fastening points available must be used for safe fastening.

Proceed as follows:

Type FXDM2.5AM

Fastening at 3 points

GM00006A_M

15.12.2015

"Drill fastening point “1”.

"Screw in ﬂat-head screw up to a distance of approx. 2 mm and mount the device.

"Remove the terminal compartment cover.

"Align the device and mark the position of both lower fastening points “2” + “3”.

"Remove the device and drill the fastening points “2” + “3”.

"Remount the device and tighten the fastening point screws “2” + “3”.

Quick Start Guide Fcontrol – model series FXDM Mounting

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Type FXDM5...18 (FXDM22)

Fastening at 4 points

GM00005A_M

15.12.2015

"Drill fastening points “1” - “4”.

"Fasten device with screws.

Type FXDM32...50 (IP54 / IP65)

Fastening at 8 points

GM00002A_M

15.12.2015

"Drill 8 fastening points.

"Screw in fastening point screws “1” - “4” up to a distance of approx. 5 mm and mount the device.

"Tighten fastening point screws “1” - “4”

"Screw in fastening point screws “5” - “8” and tighten.

Quick Start Guide Fcontrol – model series FXDM Mounting

L-BAL-E223-GB 1623 Index 003 Part.-No. 00153236

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Type FXDM32...50 (IP20)

Fastening at 4 points

GM00001A_M

15.12.2015

"Drill 4 fastening points.

"Screw in screws “1” - “4” up to a distance of approx. 5 mm and mount the device.

"Tighten fastening point screws “1” - “4”.

4.4 Cable inlet

"Remove the terminal compartment cover.

"Depending on the housing model cut off necessary cable inlets respectively to the cable diameter.

Or alternative use cable inlet for cable glands. Metal sheet housings are supplied with stoppers.

Any cable ducts openings not used must be sealed!

"Strip and insert the cables properly.

"Attach cover for terminal compartment again carefully before start-up.

Housing with aluminum base plate

1 Cable inlet with step nozzles (factory installed)

1A 3 x max. 18 mm

1B 3 x max. 14 mm

1C 3 x max. 11 mm

1D 4 / 8 x max. 8 mm

2 attached cable inlet for cable glands

2A 17 / 21 mm

2B 12.5 / 17 mm

3 Fastening screws

Quick Start Guide Fcontrol – model series FXDM Mounting

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Sheet metal housing

IP54

1 Inlet mains connection (40 mm)

2 Inlet motor connection (40 mm)

3 Inlet control cables (20 mm)

IP20

1 Inlet mains connection (32 mm)

2 Inlet motor connection (32 mm)

3 Ridges for connecting the control cables

4 Cut-out for control cables in the cover

Information

•Cable glands can be used alternatively (not included in delivery). The manufacturer’s speciﬁcations

for tightening torque and sealing area must be observed!

•Openings which are not needed must be sealed!

5 Electrical installation

5.1 Safety instructions

Danger due to electric current

•It is forbidden to carry out work on electrically live parts. Even after disconnection, the dc-link is still

live. Always wait at least 3 minutes.

•In accordance with the deﬁned networks in EN 60990, the device has a leakage current > 3.5 mA so

it must be permanantly connected. The protective ground must be made double in accordance with

EN 50178 Point 5.2.11and 5.3.2.1 up to a cross section of at least 10 mm².

•For an installation of r.c.d. protection, it shall be observed that this must be of “universal-current

sensitivity” (Type B). In accordance with EN 50 178, Section. 5.2. other types of current-operated

protective devices may not be used. To ensure as high a degree of reliability as possible , we

recommend a tripping current of 300 mA.

•Not suitable for IT system!

•To activate the on current limitation, you must wait at least 90 seconds after switching off the line

voltage before switching back on!

•Never apply line voltage to the control terminals and to the terminals for motor protection function

“TB / TP”!

5.2 Connection

Information

This Quick Start Guide does not list all connection options or notes for electrical installation (full

description see Operating Instructions, connection diagram see Enclosure).

Quick Start Guide Fcontrol – model series FXDM Electrical installation

L-BAL-E223-GB 1623 Index 003 Part.-No. 00153236

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Example: Position of terminals for devices in sheet metal housing

1 Line

2 Motor

3 Modulation

4 Indication relays

5 MODBUS

Terminal Information

1Ferrite ring for FXDM32/40/50

Mains connection

Here, it must be strictly observed that the mains voltage lies within the allowable

tolerance speciﬁcations (see Technical data and nameplate afﬁxed to the side).

Ferrite ring for FXDM32/40/50

For compliance with interference emission according to EN 61000-6-3 the wires for

“L1”, “L2” and “L3” must be laid through the attached ferrite ring.

U, V, W, PE Motor connection

Several motors can be connected to the device. The maximum total current of all

motors must not exceed the rated current for the controller.

Screened motor cables not required!

TB / TP - TB / TP Motor protection

Motor protection is possible by connecting thermostats “TB” or thermistors “TP”.

When several motors are connected ensure that the thermostats “TB” or thermis-

tors“TP” are always connected in series.

If the motor protection function of the device is not neccesary the both terminals

“TB / TP” have to be bridged.

Motor fault

When a connected thermostat or thermistor responds (interruption between the two

terminals “TB/TP”) the device switches off and does not switch back on.

Reset required, switch off the device and turn on again.

K1: 11 - 14 - 12

K2: 21 - 24 - 22

Relay

Various functions can be allocated to the relay outputs “K1” and “K2” (see Operating

Instructions / IO Setup).

“K1 Function” factory setting:

Operating indication. I.e. energized for

operation without fault, for enable “OFF” de-energized.

“K2 Function” factory setting:

Fault indication. I.e. energized for operation

without fault and for enable “OFF”.

D1 - D1, D2 - D2

Digital In 1 / 2

Digital inputs

The digital inputs“D1”and “D2” can be allocated with various functions. E.g. for

enable of the device

(see Operating Instructions / IO Setup).

“D1 Function”, “D2 Function” Factory setting:

OFF

no function.

A - GND

Analog Out 1

Analog output

The analog output 0...10 V can be allocated with various functions (see Operating

Instructions / IO Setup).

“A Function” Factory setting:

Constant voltage +10 V (e.g. voltage supply for

speed setting potentiometer).

Quick Start Guide Fcontrol – model series FXDM Electrical installation

L-BAL-E223-GB 1623 Index 003 Part.-No. 00153236

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