FILL-RITE 902V Series Manuale utente

902V SERIES CABINET DISPENSER

Installation and Operation Manual

FR902R, FR902LR, FR902RU, FR902LRU

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INSTALLATION AND OPERATION MANUAL

| 902V SERIES CABINET DISPENSER

Table of Contents

Thank You!

Thank you for your purchase of the Fill-Rite FR902

Series Remote Dispenser! Your Fill-Rite product

comes with over 80 years of fluid transfer experience

behind it, providing you the value that comes with

superior performance, user friendly design, long

service life, and solid, simple engineering. Protect

yourself as well as those around you by observing

all safety instructions and adhering to all danger,

warning, and caution symbols. Please save these

instructions for future reference and record the

model, serial number, and purchase date of your Fill-

Rite product. Please register your Fill-Rite product

via info.fillrite.com/product_registration.

IMPORTANT RETURN POLICY

Please do not return this product to the store.

For all warranty and product questions, please contact

Technical Support at 1(800) 720-5192 or via email at

FillRiteTech@fillrite.com (M-F, 8AM – 5PM ET).

About This Manual

From initial concept and design through its ﬁnal production, your Fill-Rite meter is built to give you years of trouble free

use. To ensure it provides that service, it is critical that you read this entire manual prior to attempting to install or

operate your new meter. Become familiar with the terms and diagrams, and pay close attention to the highlighted

areas with the following labels:

Emphasizes an area in which personal injury or even death may result from failure to follow

instructions properly. Mechanical damage may also occur.

These boxes contain information that illustrates a point that may save time, or be key to

proper operation, or clariﬁes a step.

Failure to observe a “Caution” may cause damage to the equipment.

WARNING

CAUTION

NOTICE

DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

At Fill-Rite, your satisfaction with our products is paramount to us. If you have questions or need assistance with

your product, please contact us at 1 (800) 720-5192 or via email at FillRiteTech@ﬁllrite.com (M-F, 8 AM – 5 PM ET).

Thank You!.................................................................2

About This Manual .....................................................2

Safety Information......................................................3

Pad Locking................................................................3

Installation.................................................................3

Mechanical Installation..............................................4

Electrical Installation.................................................4

Meter Calibration .......................................................6

Procedure for Meter Calibration..................................6

Operating Instructions ...............................................6

Maintenance ..............................................................6

Cleaning Instructions.................................................6

Storage.......................................................................7

Troubleshooting..........................................................7

Fluid Compatibility.....................................................7

Assembly and Disassembly........................................8

Repair ........................................................................9

Replacement Parts Information..................................9

FR902 Parts List.......................................................10

Repair Kits ...............................................................10

900 Series Meter Sub-Assembly Parts......................11

Fill-Rite Product Warranty........................................12

Safety Testing Approvals..........................................12

MODEL#

SERIAL#

PURCHASE DATE:

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INSTALLATION AND OPERATION MANUAL

| 902V SERIES CABINET DISPENSER

To insure safe and proper operation of your equipment, it is critical to read and adhere to

all of the following safety warnings and precautions. Improper installation or use of this

product can cause serious bodily injury or death!

1. NEVER smoke near the meter, or use the meter near open ﬂames when metering a

ﬂammable liquid! Fire can result!

2. A “Fill-Rite” Filter should be used on the meter outlet to insure no foreign material is

transferred to the fuel tank.

3. Threaded pipe joints and connections should be sealed with the appropriate sealant

or sealant tape to minimize the possibility of leaks.

4. Storage tanks should be securely anchored to prevent shifting or tipping when

full or empty.

5. To minimize static electricity build up, use only static wire conductive hose when

metering ﬂammable ﬂuids, and keep the ﬁll nozzle in contact with the container

being ﬁlled during the ﬁlling process.

6. DO NOT exceed 50 psi/ 3.5 BARS line pressure.

7. DO NOT install additional foot valve or check valve without a pressure relief valve;

cracking may result.

WARNING

Pad Locking

FR902 Series remote dispensers and tank top pumps must be installed in accordance with local, state, and

national electrical code NEC/ANSI/NFPA 70, NFPA 30, NFPA 30A, and NFPA 395, on a ﬁxed, above ground tank not

accessible to the public.

In FR902RU and FR902LRU installations, a UL listed emergency shut-off valve with fusible link must be installed

at the dispenser inlet. All piping must be Schedule 40. Use UL classiﬁed gasoline and oil resistant pipe compound

on all threaded joints. See page 12 for sample plumbing diagram. For use ONLY with UL Listed Interchangeable

(automatic or manual) Service Station Type Hose Nozzle Valves or Non-Interchangeable Service Station Type Nozzle

Valves Model Catlow MAX 1, Husky 3N1-GS, and Husky 1+V111.

Additionally, FR902RU and FR902LRU Dispensers require a UL listed pressure relief valve be incorporated into the

installation, either as part of the pump or separately at the dispenser itself.

Installation

Your Fill-Rite pump nozzle can be locked for added security. With

the pump turned off, and the nozzle in the stored position, a pad

lock can be inserted through the nozzle rest and the nozzle handle

opening. This conﬁguration prevents the nozzle from being removed

and the pump being turned on.

Safety Information

This product is not suited for use with ﬂuids intended for human consumption or ﬂuids

containing water.

This product should not be used to transfer ﬂuids into any type of aircraft.

WARNING

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INSTALLATION AND OPERATION MANUAL

| 902V SERIES CABINET DISPENSER

Mechanical Installation

Electrical Installation

Threaded pipe joints and connections should be sealed with the appropriate sealant or

sealant tape to minimize the possibility of leaks.

CAUTION

Overall dispenser installation and electrical wiring should be performed ONLY by a licensed

electrician and service personnel in compliance with local, state, and national electrical

code NEC/ANSI/NFPA 70, NFPA30, NFPA 30A, and NFPA 395 as appropriate to the intended

use of the dispenser. Threaded rigid conduit, sealed ﬁttings, and conductor seal should be

used. The pump must be properly grounded. Improper installation or use of this dispenser

can result in serious bodily injury, or death!

WARNING

All electrical appliances should operate at the rated nameplate voltage. Power should be

supplied to this dispenser from a dedicated circuit breaker appropriately sized to handle

the pump being used with the dispenser. No other equipment should be powered by this

circuit. Wiring must be of sufﬁcient size to carry the correct current for the pump. Voltage

drop will vary with distance to pump and size of wire; refer to the National Electrical Code

(NEC), or local codes, for voltage drop compensation to be sure you are using the correct

size wire for your application.

CAUTION

1. Install the pump (not included) securely to the top of the

fuel tank per the instructions included with the pump.

2. Install mounting plate to tank (if applicable for your

installation). Refer to the mounting plate “Tank Mounting”

section of the mounting plate instructions.

3. Remove the dispenser cover to allow inside access to the

bottom of the dispenser. Begin by pulling the reset knob off

its shaft. The cover is removed by unscrewing the 3 - Phillips

head screws located on the sides and back of the cabinet

(see diagram on page 9 for screw locations).

4. Place dispenser on mounting plate; using the 4 – 5/16 x 18

screws, nuts, and grommet washers, screw the dispenser

securely to the mounting plate through the 4 holes located in

the bottom of the dispenser cabinet base (Figure 1).

5. In FR902RU installations, install an Emergency Shut-Off Valve (not supplied) to the dispenser inlet. Position

valve so it can be rigidly mounted to the tank, and is not dependent on the dispenser for support.

6. Carefully measure and install pipe between the pump and Emergency Shut Off Valve. The pipe is not intended

to support the pump or the dispenser in any manner.

Figure 1

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INSTALLATION AND OPERATION MANUAL

| 902V SERIES CABINET DISPENSER

ABOVE GROUND TANK INSTALLATION

NOTE: All electrical

wiring must conform to

local electrical codes.

*Connect Red and Black

Wires to 110 VAC wire

unless separate circuits

are required

Dashed lines indicate

ﬁeld wiring.

110 Volt

Only

RED

Red Red

GND

Switch

BlkBlk

110 Volt

Pump

Motor Power Source

Junction Box

Ground

Neutral

110 VAC

NOTE: All electrical

wiring must conform to

local electrical codes.

Dashed lines indicate

ﬁeld wiring.

110 Volt

Only

Switch

220 Volt

Pump

Motor Power Source

Junction Box

Ground

Neutral

RED

GND

Red Red

BlkBlk

110 Volt AC 60 Hz Wiring 220 Volt AC 60 Hz Wiring

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INSTALLATION AND OPERATION MANUAL

| 902V SERIES CABINET DISPENSER

Meter Calibration

Procedure for Meter Calibration

Operating Instructions

Meter calibration is required upon installation, after disassembly, after signiﬁcant wear, or when dispensing a

different viscosity ﬂuid. Your FR902 series dispenser is factory calibrated using mineral spirits. Calibration must be

done between 6 and 40 GPM (23 and 151 LPM). Meter calibration can be easily changed by following the calibration

procedure. A container of KNOWN volume will be needed for the calibration procedure. For the FR902 Series

dispenser, a ﬁve gallon container or larger, or a 20 liter container or larger should be used.

1. For the most accurate calibration, install the

dispenser as it will be used. Dispense liquid into a

container of known volume.

2. If calibration is required, turn off pump and release

any pressure in the system. Remove seal screw to

access calibration screw (Figure 2). If meter reads

more than was dispensed, turn calibration screw

counter-clockwise. If meter reads less than was

dispensed, turn the screw clockwise.

3. Be sure to re-install the seal screw when calibration

is complete.

For accurate measurement and to prevent dispenser damage, dispenser and piping must always be ﬁlled with liquid and

be free of air. The meter portion of your dispenser should be calibrated per instructions in this manual prior to its use.

1. Reset register to “0”. DO NOT RESET WHILE IN OPERATION! Damage will result.

2. Remove nozzle from holder and turn the power on by lifting the switch handle.

3. Dispenser is ready for use. Insert nozzle into container to be ﬁlled and start ﬂow of liquid. Do not exceed

50 PSI of line pressure.

4. When desired amount of liquid has been dispensed, stop the ﬂow at the nozzle. Turn the power off by

pushing the switch handle down. Return the nozzle to its holder.

Maintenance

Your Fill-Rite FR902 Series dispenser should operate virtually maintenance free. Certain liquids, however, can dry out while

in the meter housing, causing it to stop or perform poorly. If this happens, dispenser should be thoroughly cleaned.

Cleaning Instructions

For a thorough cleaning, disassemble the dispenser per “ASSEMBLY / DISASSEMBLY” section, “Dispenser

Chamber Assembly” subsection. Rinse all components thoroughly. Recalibrate dispenser following calibration

instructions above.

Threaded pipe joints and connections should be sealed with the appropriate sealant or

sealant tape to minimize the possibility of leaks.

NOTICE

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INSTALLATION AND OPERATION MANUAL

| 902V SERIES CABINET DISPENSER

If in doubt about compatibility of a speciﬁc ﬂuid, contact supplier of ﬂuid to check for

any adverse reactions to the following wetted materials:

Ryton®, Aluminum, Stainless Steel, Fluorocarbon, Buna N, Polyester

CAUTION

Storage

Troubleshooting Guide

If your dispenser is to be stored for a period of time, clean it thoroughly. This will help protect the dispenser from

possible damage.

The following troubleshooting guide is designed to help you with basic diagnostics and repairs if you should

encounter abnormal service from your FR902 series dispenser. We recommend you use only genuine Fill-Rite parts.

These parts, and additional service information is available through your authorized Fill-Rite dealer.

Further troubleshooting information can be found in your pump manual. If you need additional assistance, please

Concern Possible Cause Recommended Repair

Counter

inaccurate

Dispenser miscalibrated Check calibration and recalibrate as necessary

(directions on page 6).

Air in lines or dispenser chamber Check line seals and joints for leakage; seal leaks appropriately.

Measuring gears or disc

are sticking Clean or replace internal dispenser components as necessary.

Fluid leak Dirty or damaged seal or gasket Clean seal or gasket and seat, replace seal or gasket

as necessary.

Low ﬂow

capacity

Clogged meter chamber Clean meter chamber; clean or replace screens and ﬁlters

in piping.

Plugged ﬁlter Replace ﬁlter element.

Plugged pump Inspect and clean pump as necessary.

Meter body

cracks Excess line pressure Install pressure relief valve so high pressure bleeds back to

the tank. Replace cracked meter body.

Nutating Disc

Broken

Sudden high pressure ﬂuid

hitting disc

Avoid surge ﬂows by installing a shutoff valve on outlet of

dispenser; install dispenser as close to the pump as possible,

keep piping full of liquid. Replace meter chamber assembly.

Fluid Compatibility

The FR902 Series dispensers are compatible ONLY with the following ﬂuids:

• Diesel Fuel • Gasoline & Gasoline / Alcohol blends (up to 10% ethanol)

• Fuel Oil • Lubricating Oil (up to 60W lubricating oil; not temperature dependant)

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INSTALLATION AND OPERATION MANUAL

| 902V SERIES CABINET DISPENSER

Cabinet Assembly (refer to page 9 for item # diagram)

Access to the internal components of the 902 Series dispenser is gained by removing the metal cabinet cover (item 3).

To do this, pull the reset knob (item 16) out by grasping it and pulling it ﬁrmly away from the cabinet. Next, remove

the 3 large Phillips head screws from the sides and back of the cabinet assembly (item *). The metal cabinet cover

can now be removed from the cabinet base (item 1). Use caution when lifting the metal cabinet off the base plate to

minimize the possibility of scratching the clear plastic window.

Counter Assembly (refer to page 11 for item # diagram)

For access to the counter assembly:

1. Remove the two screws (item 19) to extract the counter mechanism.

2. Reassemble by reversing this procedure.

Meter Chamber Assembly (refer to page 11 for item # diagram)

The Meter Chamber Assembly consists of upper and lower chambers, a nutating disc, and four screws.

1. To expose the meter chamber assembly, gear train and seal remove 4 screws (item 23).

2. The meter chamber can be dislodged by removing 4 screws (item 21).

Reassemble by reversing this procedure.

Gear Train and Seal (refer to page 11 for item # diagram)

To disassemble the gear train and seal:

1. Remove two screws (item 20) and gear frame (item 8).

2. Remove the gear cluster (item 16), washer (item 17), and shaft (item 15).

3. Remove the drive gear (item 14) and washers (item 12) by rotating and pulling the drive gear.

4. Remove the O-ring seal (item 13).

If replacing any components of the meter chamber, the complete assembly must be

replaced due to its precision method of construction. This will assure a proper ﬁt, and

correct operation of the chamber.

NOTICE

The FR902 Series Dispenser Cabinet contains a 900 Series Meter, internal plumbing, and electrical switch. When

referencing “Item Numbers” in each procedure, refer to diagram on page 9 for dispenser item number parts, and

the diagram on page 11 for meter item numbers.

TURN ALL POWER OFF TO THE DISPENSER AND PUMP AT THE BREAKER PRIOR TO

PERFORMING ANY SERVICE. Release any pressure in the piping, hoses, and nozzle prior

to performing any service. Failure to comply with these warnings can result in explosion,

ﬁre, bodily injury, and possibly death.

WARNING

Assembly and Disassembly

When reassembling seal, lubricate O-ring with oil or petroleum jelly and replace in cover.

Place washer on drive gear shaft. Carefully rotate and push shaft through O-ring and

cover to prevent damage to O-ring. Shaft must also be guided into pinion bevel (item

18) if counter has not been removed. Replace remaining parts to complete assembly by

reversing disassembly procedure.

NOTICE

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INSTALLATION AND OPERATION MANUAL

| 902V SERIES CABINET DISPENSER

Replacement Parts Information

For repairs or routine maintenance, Fill-Rite offers the parts you need. The following parts diagram and list covers

all applicable parts for your Fill-Rite product. These parts can be obtained through any authorized Fill-Rite dealer.

Repair

Dispensers needing repairs should be taken to an authorized repair facility. Dispenser MUST be triple rinsed before

returning for repairs.

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INSTALLATION AND OPERATION MANUAL

| 902V SERIES CABINET DISPENSER

FR902 Parts List

Item Part Number Description Qty.

1 MF000002-000 Cabinet Base 1

2 SA000033-000 Switch Handle Assembly 1

3 SA000014-000 Cabinet Top Assembly, Welded 1

4 MF000001-000 Cabinet, Mounting Bracket 1

5 SA000030-000 Switch Housing Assembly 1

6SA000037-000 Meter, 900 Vertical Internal (Gallon) (FR902LR, FR902RU models) 1

SA000038-000 Meter, 900 Vertical Internal (Liters) (FR902LR, FR902LRU models)

7 FS000036-000 Screw, 5/16 – 18 x 1/2, Truss 8

8SA000031-000 Solenoid Subassembly (FR902R, FR 902LR models) 1

SA000032-000 Pipe Nipple Subassmebly (FR902R, FR902LR models)

9 900H0409 Screw 0.250 20 0.75 HWG 2

LB000014-000 Faceplate, Gallons (FR902RU)

LB000015-000 Faceplate, Liters (FR902LRU)

LB000016-000 Faceplate, Gallons (FR902)

LB000017-000 Faceplate, Liters (FR902LR)

11 35F11397 Screw #4 – 40 x 0.375 PHTS 2

12 900H1002 Screw, 1/4 – 20 x 2 HWHTRS 2

13 MF00018-000 Clear Cover 1

14 702F3250 Reset Coupling 1

15 702F3440 Screw, #10 – 32 x 1/4 SHSC 2

16 800G8870 Meter Knob 1

17 MF000020-000 Reset Shaft 1

18 PB000058-000 Pipe Plug, 1/2 Hex 1

19 MF000021-000 Switch Rod 1

20 702F3579 Hitch Pin Clip 1

21 FS000028-000 Washer, 7/8 1

22 702F2620 Spacer, #2 Bolt Plate 1

23 304F7965 U-Bolt, 1/4 – 20, 1" Pipe 1

24 702F3310 Nut 1/4 – 20 Hex 4

25 300F7788 Gasket 1

Repair Kits

Item Number Description Contents

KIT902HA Switch Handle Assembly Kit Switch Handle Assembly, rod & fasteners

KIT902LS Line Switch Kit Switch & fasteners

KIT902SV Solenoid Valve Kit Solenoid valve assembly, gasket & fasteners

KIT902RFP Faceplate Kit for FR902R Faceplate, clear cover & fasteners

KIT902LRFP Faceplate Kit for FR902LR Faceplate, clear cover & fasteners

KIT902RUFP Faceplate Kit for FR902RU Faceplate, clear cover & fasteners

KIT902LRUFP Faceplate Kit for FR902LRU Faceplate, clear cover & fasteners

KIT902MB Mounting Bracket Kit Mounting brackets & fasteners

KIT902CC Clear Cover Clear cover

900KT Repair Kit for 900 Meter Chamber and gear train components

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