FIPA GS01.004 Manuale utente

Operang instrucons

Sensor-relay-switchboxes

GS01.004

GS01.006

GS01.008

GS01.012

EC Declaraon of Conformity

In accordance with the EC Machinery Direcve 2006/42/EC of May 17, 2006, Annex II B

FIPA GmbH

Freisinger Str. 30

85737 Ismaning

hereby conrm that the products:

GS01.004

GS01.006

GS01.008

GS01.012

do not contain any toxic substances that are specied in the RoHS Direcve 2011/65/EU.

Conformity with RoHS Direcve 2011/65/EU is conrmed!

Ismaning, January 2018

Place and date

Rainer Mehrer,

CEO

Table of Contents

1. INTRODUCTION 4

2. SAFETY 5

3. TRANSPORT INSTRUCTIONS 5

4. STORAGE 6

5. INSTALLATION 6-11

6. TECHNICAL DATA 12

7. MAINTENANCE INSTRUCTIONS 13

8. OTHER DOCUMENTS 14

SYMBOLS

Aenon! Please observe without fail!

Failure to comply can cause damage to the component, damage to the connected

system/machine or personal injury.

Sensor-relay-switchboxes

1. INTRODUCTION

The GS01.004, GS01.006, GS01.008 and GS01.012 sensor switchboxes are used for AND-operaon of

sensor signals to save on digital inputs for robot control systems, for example. They dier only in the

number of sensor inputs; the basic structure is idencal for all sensor switchboxes.

The connected sensors may be of PNP or NPN type, or they may be potenal-free; reversed sensor

logic can also be corrected. In addion, various sensor types can

be mixed in one AND-operaon group. The connected output signals can also be of PNP or NPN type.

The sensor switchbox is supplied pre-assembled and safely packaged.

The operang instrucons include a descripon of the safety regulaons, installaon and mainte-

nance, together with the technical data. If you have further quesons about the sensor switchbox,

please contact our Technical Sales department (+49 89 962489-0).

FIPA consistently strives to develop and improve the design and construcon of its vacuum compo-

nents. We therefore reserve the right to make changes to the design and technical features without

noce.

All of the informaon in these operang instrucons corresponds to the features at the me of pub-

licaon. Prinng errors are excepted.

Rainer Mehrer,

Managing Director

The design and construcon of the sensor switchbox may not be altered under any

circumstances without the consent of FIPA GmbH. Only original

FIPA accessories and spare parts may be used.

Sensor-relay-switchboxes

2. SAFETY

Read these operang instrucons carefully before inial commissioning and observe the following

safety regulaons. The sensor switchbox may be operated and maintained only by personnel who

have read these operang instrucons and fully understood their content. Append these operang

instrucons to your general operang instrucons for the system/machine as a whole.

A visual inspecon must be carried out before commissioning. The sensor switchbox must not show

any obvious signs of damage. It must be free from moisture, dust and dirt.

2.1. SOURCES OF DANGER

> The device must not be operated or maintained by personnel who are under the inuence of

alcohol, medicaon that impairs percepon such as sleeping tablets or strong painkillers, or

other drugs. Other condions such as circulaon problems and dizziness are also criteria for

prohibing personnel from operang this system.

> The device must not be operated or maintained by personnel who have not been trained or

have not read and understood this introducon.

> The operator is responsible for ensuring that no personal injuries can be caused when working

with the device.

> The sensor switchbox must never be tampered with.

3. TRANSPORT INSTRUCTIONS

During transport it must be ensured that the sensor switchbox is protected against temperature and

moisture.

3.1. PACKAGING

The sensor switchbox is packed in a cardboard box.

3.2. UNPACKING

Open the cardboard box carefully (do not use sharp objects!). Take the switchbox out of the card-

board box and ensure than none of the small parts that are included in the box is lost.

4. STORAGE

Sensor-relay-switchboxes

Storage condions for the sensor switchbox:

> Room temperature of 0 - 40°C

> Humidity of 40 - 60%

> Undamaged packaging

5. DESCRIPTION OF ASSEMBLY

The sensor switchbox must be correctly wired and assembled under de-energized condions. It must

not be assembled underwater or at temperatures above 60°C.

The sensor switchbox is used for AND-connecon of sensor signals, to save on inputs for robot con-

trol systems, for example. The basic structure is idencal for all sensor switchboxes; they dier only

in the number of sensor inputs.

Unlike a series circuit, a separate signal is fed through several miniature relays, each of which is ac-

vated by a sensor. Each sensor must therefore feed the (small) relay coil, but not all of the following

sensors. There are no voltage drops at PN transion points.

> Addional tool: Screwdriver

5.1. FITTING CABLE GLANDS

With the small GS01.004 switchbox, cable glands can only be ed on the top and boom. With the

larger GS01.006/GS01.008/GS01.012 switchboxes, all four sides can be connected.

56,7

R7,5

Kopf- /Fußseite Anschluss

mit M16 oder M20

Linke und rechte Seite Anschluss

mit M16 oder M20

(GS01.006; GS01.008; GS01.012)

5.2. ATTACHING THE SENSOR CABLES

Note: In the following illustraons, only the circuit board of the sensor switchbox is shown in the

Sensor-relay-switchboxes

interests of clarity.

First, t the sensor cables. Each sensor input consists of a terminal

for +24 VDC (brown), sensor signal IN (black) and earth (blue).

Important: The circuit board terminals do not require soldering, screwing or insulaon stripping.

Remove the outer insulaon of the sensor cable only!

The colored insulaon on the individual wires must not be removed, but the uninsulated wires are

inserted into the upper, extended part of the slot once the corresponding push-buon actuator has

been pulled up. Pushing down the orange push-buon actuator causes two contact pieces to cut

through the wire insulaon, creang a conducve connecon between the wire and the terminal.

5.3. SETTING THE SENSOR TYPE

Next, set the type of the sensors used by connecng two of the three contact pins behind the con-

necon terminal with a jumper.

Sensor-relay-switchboxes

The following illustraon shows the labelling on the circuit board(s), in parcular the labelling on the

jumper contacts.

In the following example, six sensors have been connected. The rst sensor and the third to the sixth

sensor are PNP type, while the second is an NPN sensor:

The jumpers are inserted in such a way that the center contact pin is connected with the le (NPN)

or the right (PNP) contact pin in each case.

5.4. CREATING GROUPS

The connected sensors can be combined to form one or more groups connected by an AND-opera-

on. The sensor switchboxes allow any group formaon.

Sensor-relay-switchboxes

In the example, the rst four and the last two sensors are to be connected by an AND-operaon.

Groups I and II are formed.

First the type of output signal must be established. This is determined by the design of the digital

inputs on the control system to which the switchbox is connected.

If there are PNP inputs (as with most European manufacturers), the output signal on the

sensor switchbox must be PNP type, in other words it must make a conducve connecon

between +24 VDC and the input.

If there are NPN inputs (as with most Asian manufacturers), the output signal on the sen-

sor switchbox must be NPN type, in other words it must make a conducve connecon

between the input and earth.

The type must be set for each sensor group, although usually the same sensor type is set, as the

same control system is involved.

Sensor-relay-switchboxes

To do this, a jumper is connected to the rst relay of the group:

The other contact pins above the relay remain free!

(In the example, the sensor switchbox is connected to a control system with PNP inputs. For a control

with NPN inputs, the le and center contact pins would have to be connected.)

The next step is to make the connecon for the AND-operaon itself. Either the normally closed

contact or the normally open contact of a relay must be connected to the common switching contact

of the next relay, with the excepon of the last relay in a group.

In the example, all of the sensors in group I are normally open contacts.

The two sensors in group II, on the other hand, are normally closed contacts, i.e. they should detect

if the two signals are not present. (This is oen the case with through-beam light barriers, for ex-

ample.)

The jumpers are inserted as follows:

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