Table of Contents
1Introduction.........................................................................................................................4
1.1 FF30 ...................................................................................................................................4
1.2 Abbreviations in this manual ...............................................................................................4
1.3 Symbols on the machine.....................................................................................................4
1.4 Caution and employee safety..............................................................................................5
1.5 Essential training before daily use.......................................................................................5
1.6 References .........................................................................................................................5
1.7 Dismantling and disposal ....................................................................................................5
2General information.............................................................................................................6
2.1 Unpacking and inspection...................................................................................................6
2.2 Storing the FF30.................................................................................................................6
2.3 Mounting of support for inlet and outlet tray ........................................................................6
2.4 Technical specifications......................................................................................................8
2.4.1 Dimensions.........................................................................................................................8
2.4.2 Buttons / Control panel........................................................................................................9
2.4.3 Services............................................................................................................................10
2.4.4 Bottles, caps and trays......................................................................................................10
2.4.5 Ingress protection .............................................................................................................10
2.4.6 Weight...............................................................................................................................10
2.4.7 Materials of construction ...................................................................................................10
2.4.8 Fillers................................................................................................................................11
3Installation.........................................................................................................................11
3.1 Connections......................................................................................................................11
3.2 Mounting of format parts ...................................................................................................12
3.2.1 Bottle format parts.............................................................................................................12
3.2.2 Screw cap format parts .....................................................................................................14
4Daily Use ..........................................................................................................................16
4.1 Starting-up and running.....................................................................................................16
4.1.1 Adjusting the round table inner bottle guide ......................................................................16
4.1.2 Adjusting the inlet guide....................................................................................................16
4.1.3 Installing Inner bottle guide flexible tip...............................................................................17
4.1.4 Adjustment of the filling stand ...........................................................................................18
4.2 Adjusting the capping sensor............................................................................................18
4.3 Adjusting the height of capping head ................................................................................19
4.4 Adjusting the capping torque.............................................................................................19
4.5 Adjustments......................................................................................................................20
4.5.1 Index speed adjustment....................................................................................................20
4.5.2 Bottle ejector speed adjustment........................................................................................20
4.5.3 Capping time adjustment...................................................................................................20
4.5.4 Round table speed adjustment..........................................................................................20
4.6 Production START and STOP...........................................................................................21
4.6.1 Manual placing of caps .....................................................................................................21
4.6.2 Removing bottles from collection tray................................................................................21
4.7 Stepping bottles through the FF30....................................................................................21
5Malfunctioning...................................................................................................................22
5.1 Start-up alarms .................................................................................................................22
5.2 Runtime alarms.................................................................................................................22
5.3 Runtime warnings.............................................................................................................24
5.4 Trouble shooting...............................................................................................................24
6Cleaning............................................................................................................................25
6.1 Cleaning Frequency..........................................................................................................25
6.2 Preparations for cleaning ..................................................................................................25
6.3 Cleaning Guidance............................................................................................................25
