Floe VSD 6000 Manuale utente

SHEET 1 OF 16

FLOE FULL LENGTH PONTOON &

TRI-TOON BUNKS

LARGE LIFTS

ASSEMBLY INSTRUCTIONS

KIT P/N 511-02477-00, 511-02488-00, 511-02489-00 (TRI-TOON ADD-ON)

INSTRUCTION P/N:

611

488

RELEASED 5/29/19

Floe International Inc.

48473 State Hwy. 65

McGregor, MN 55760

www.floeintl.com

*LIFT

NOT INCLUDED

BUNK/CRADLE PAD DISCLAIMER

DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY

RECOMMEND THAT YOU CONSULT WITH YOUR BOAT’S MANUFACTURER TO

ENSURE THAT YOU ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY

POTENTIAL DAMAGE.

TOOLS REQUIRED

-(2) 9/16” SOCKET/WRENCH

-15/16” SOCKET/WRENCH

-TAPE MEASURE

-TORQUE WRENCH

-0.406” (13/32”) DRILL BIT &

DRILL (MAY BE NECESSARY

FOR 10,000# LIFTS)

VSD10000

VSD6000

8000

PONTOON

SHEET 2 OF 16

BILL OF MATERIALS

P/N 511-02477-00 BUNKS, FULL LEN. 8K PONTOON – 239.5”

NUMBER PART NUMBER QTY. DESCRIPTION

1 001-70118-00 8 HHCS, 3/8-16 x 3 ¾” 18-8 ss

2 001-70119-00 16 HHCS, 3/8-16 x 4” 18-8 ss

3 001-70305-00 16 HHCS, 5/8-11 x 1” 18-8 ss

4 001-71025-00 16 FLAT WASHER, 5/8” SAE 18-8 ss

5 001-76349-00 24 NUT, 3/8-16 ALUM.

6 001-76351-00 16 NUT, 5/8-11 ALUM

7 002-00123-00 8 TUBE, BUNK SUPPORT – 17.938” LG. LIFT

8 002-04285-00 8 CLAMP, BUNK CRADLE (MALE)

9 111-00359-00 8 WELD’T, LG. BUNK TUBE CLAMP 2 HOLE

10 111-00499-00 4 ASS’Y, FL 8K PONTOON BUNK – 239.5”

EXPLODED VIEW

SHEET 3 OF 16

BILL OF MATERIALS

P/N 511-02488-00 BUNKS, FULL LENGTH PONTOON 6-10K – 203.5”

NUMBER PART NUMBER QTY. DESCRIPTION

1 001-70118-00 8 HHCS, 3/8-16 x 3 ¾” 18-8 ss

2 001-70119-00 16 HHCS, 3/8-16 x 4” 18-8 ss

3 001-70305-00 16 HHCS, 5/8-11 x 1” 18-8 ss

4 001-71025-00 16 FLAT WASHER, 5/8” SAE 18-8 ss

5 001-76349-00 24 NUT, 3/8-16 ALUM.

6 001-76351-00 16 NUT, 5/8-11 ALUM

7 002-00123-00 8 TUBE, BUNK SUPPORT – 17.938” LG. LIFT

8 002-04285-00 8 CLAMP, BUNK CRADLE (MALE)

9 111-00359-00 8 WELD’T, LG. BUNK TUBE CLAMP 2 HOLE

10 111-00452-00 4 ASS’Y, FL PON. BUNK – 203.5”

EXPLODED VIEW

SHEET 4 OF 16

BILL OF MATERIALS

P/N 511-02489-00 BUNKS, TRI-TOON ADD ON 6-10K - 203.5”

NUMBER PART NUMBER QTY. DESCRIPTION

1 001-70118-00 4 HHCS, 3/8-16 x 3 ¾” 18-8 ss

2 001-70119-00 8 HHCS, 3/8-16 x 4” 18-8 ss

3 001-70305-00 8 HHCS, 5/8-11 x 1” 18-8 ss

4 001-71025-00 8 FLAT WASHER, 5/8” SAE 18-8 ss

5 001-76349-00 12 NUT, 3/8-16 ALUM.

6 001-76351-00 8 NUT, 5/8-11 ALUM

7 002-00123-00 4 TUBE, BUNK SUPPORT – 17.938” LG. LIFT

8 002-04285-00 4 CLAMP, BUNK CRADLE (MALE)

9 111-00359-00 4 WELD’T, LG. BUNK TUBE CLAMP 2 HOLE

10 111-00452-00 2 ASS’Y, FL PON. BUNK – 203.5”

EXPLODED VIEW

SHEET 5 OF 16

STANDARD PONTOON INSTALLATION

STEP 1

SLIDE CLAMPS TOGETHER (FIGURE 1.1) AND SLIDE PAIRS OVER CRADLE BEAM WITH POCKETS FACING

OUTWARDS (FIGURE 1.2). NOTE: IF CRADLE BEAM WELDMENT IMPEDES BOLT PLACEMENT IN UPRIGHT

CLAMPS, DRILL A 13/32” HOLE THROUGH THE 2” TUBES ON THE CRADLE BEAM (VSD10000

INSTALLATIONS ONLY (FIGURE 1.3).

FIGURE 1.1

FIGURE 1.2

FIGURE 1.3

SHEET 6 OF 16

PLACE (2) 5/8” X 1” BOLTS AND (2) 5/8” WASHERS INTO EACH CLAMP WELDMENT POCKET (FIGURE 1.4).

INSERT UPRIGHT TUBES INTO CLAMP WELDMENTS AND ATTACH (2) 5/8” NUTS PER POCKET ON BOLTS

(FIGURE 1.5).

FIGURE 1.4

FIGURE 1.5

SHEET 7 OF 16

ADJUST HEIGHT AND HAND TIGHTEN ONLY (FIGURE 1.6). ATTACH CLAMP WELDMENTS TO CRADLE

BEAM USING (2) 3/8” X 4” BOLTS AND (2) 3/8” NUTS. DO NOT TORQUE (FIGURE 1.7).

BUNK/CRADLE PAD DISCLAIMER

DUE TO THE LARGE VARIETY OF BOAT HULL DESIGNS, WE STRONGLY RECOMMEND

THAT YOU CONSULT WITH YOUR BOAT’S MANUFACTURER TO ENSURE THAT YOU

ARE SUPPORTING YOUR BOAT PROPERLY TO AVOID ANY POTENTIAL DAMAGE.

NOTE: SEE FIGURE 2.5 FOR GENERAL GUIDELINES ON SETUP

FIGURE 1.6

FIGURE 1.7

SHEET 8 OF 16

STEP 2

PLACE BUNKS ONTO UPRIGHTS WITH PADS ANGLED TO CRADLE PONTOON (FIGURE 2.1). FOR

VSD10000 INSTALLATIONS, THE OUTERMOST HOLE ON THE BUNKS IS USED, THE INNERMOST HOLE IS

NOT (FIGURE 2.2). FOR VSD6500/8000 INSTALLATIONS, THE INNERMOST HOLE ON THE BUNKS IS

USED, THE OUTERMOST HOLE IS NOT (FIGURE 2.2A). THIS WILL RESULT IN EXTRA OVERHANG OF THE

BUNKS.

FIGURE 2.1

FIGURE 2.2

FIGURE 2.2A

FIGURE 2.2

SHEET 9 OF 16

ATTACH USING (2) 3/8” X 3 3/4” BOLTS AND (2) 3/8” NUTS PER UPRIGHT (FIGURE 2.3). TORQUE TO 35

FT-LBS (FIGURE 2.4).

FIGURE 2.3

FIGURE 2.4

SHEET 10 OF 16

FOLLOW THESE GUIDELINES FOR USING AND LOCATING THE PONTOON BUNKS (FIGURE 2.5).

-THE WIDTH OF THE BUNKS SHOULD KEEP THE PONTOONS OFF THE CRADLE BEAMS.

-THE BUNKS SHOULD BE KEPT AS LOW AS POSSIBLE (NOT QUITE TOUCHING THE CLAMP).

-TO PLACE BUNKS, FIND CENTER BETWEEN PONTOONS AND CENTER OF THE BOAT FROM PONTOONS

AND TRANSLATE MEASUREMENT TO CRADLE BEAM TO DETERMINE CENTER OF EACH PAIR OF BUNKS.

LOCATE MIDDLE BUNKS AROUND CENTER OF CRADLE BEAM.

-THE REAR OF A 21’ PONTOON BOAT SHOULD OVERHANG PAST THE LIFT BY 3 FEET. FOR EVERY

ADDITIONAL FOOT IN LENGTH OF THE BOAT, IT SHOULD OVERHANG BY AN ADDITIONAL 6 INCHES

BEYOND THE REAR OF THE LIFT. THESE ARE GENERAL GUIDELINES THAT CAN BE ADJUSTED FOR AN

INDIVIDUAL’S CIRCUMSTANCES.

-ONCE BUNKS ARE IN THEIR FINAL LOCATION, TORQUE 3/8” NUTS ON CRADLE CLAMPS TO 35 FT-LBS

AND 5/8” NUTS ON CRADLE CLAMPS TO 70 FT-LBS (FIGURE 2.5).

FIGURE 2.5

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