Floe VSD6500 Manuale utente

SHEET 3 OF 12

10103

11104

12105

20106

21107

22108

22109

23 111 SEE SHEET 4

33 33

73 60

63 64 65

60 73

79 79

58 79

79 96

VSD-6500 Frame Exploded View

LIFT P/N 511-65075-01

39 38

40 75

7674

11028

62 80

23 111

SHEET 4 OF 12

68 35

IMPORTANT: VERIFY THAT THE

LIFTING CABLE IS POSITIONED

OVER THE TOP OF THE

BALL SCREW SUPPORT BOLT

VSD-6500 Frame Exploded View

LIFT P/N 511-65075-01

IMPORTANT: INSERT BOLTS

THRU HOLES IN BEARING BLOCK

101

100

SHEET 5 OF 12

Attach sand pads to all four corner post assemblies

using (4) 1/2" x 5" bolts and (4) 1/2" nylock nuts.

Torque to 25 ft/lbs. See Fig 1A.

Arrange corner posts as shown to the right and in

Fig. 1A thru Fig. 1E.

1/2" x 5" Bolt

1/2" Aluminum

Nylock Nut

Fig. 1B

Fig. 1D

Fig. 1E

Fig. 1A

Fig. 1B Fig. 1C Fig. 1D Fig. 1E

Right Front

Corner Post Ass'y

Right Rear

Corner Post Ass'y

Left Rear

Corner Post Ass'y Left Front

Corner Post Ass'y

Sand Pad

Sand pad 1C

Step 1

SHEET 6 OF 12 Fig. 2D

Fig. 2C

1/2 x 4" bolts, flatwashers,

& nylock nuts.

Fig. 2B

Fig. 2D

Fig. 2C

Frame beams are fastened to the corner posts

using the pre-attached lower clamps. See corner

post layout in Fig. 2A. Insert frame beam spacers

into ends of all four frame beams before assembly

as shown in Fig. 2B. For ease of assembly, lay the

108" side frame beams between the front and rear

corner posts and fasten to the corner posts using

(4) 1/2" x 4" bolts, (8) flat washers, and (4) nylock

nuts as shown in Fig. 2C&2D. Torque to 80 ft./lbs.

Attach the cable end of the tube using, (2) 3/8"

x 6" bolts and (2) nylock nuts. The ball screw

end is attached using, (1) 3/8" x 6" bolt & nylock

nut, & (1) 1/2" x 6" bolt & nylock nut.

IMPORTANT:Make sure to insert bolts thru holes

in bearing block.

Fig. 2E

1/2" x 6"

3/8" x 6" 3/8" x 6"

3/8" Nylocks

1/2" Nylock

1/2 x 4" bolts, flatwashers,

& nylock nuts.

At this time torque the bolts that

were just installed:3/8" bolts to

35 ft/lbs.-1/2" bolts to 80 ft/lbs.

Grease

Hole

3/8" x 4 1/2"

Attach the ball screw clamp to the corner post using

(2) 3/8" x 6" bolts, and (2) nylock nuts, torque to

35 ft./lbs as shown in Fig. 2E. The 109" ball screw

tube is attached using the clamps on the lifting

corner post & the ball screw clamp that was just

installed. Torque to 35 ft./lbs.

Orient the ball screw tube so the large grease

hole is on the side facing out. Pull the cable out

the other end so there are no kinks in the cable.

IMPORTANT: Verify that the lifting cable is

positioned over the top of the ball screw support

bolt before proceeding to the next step! Insert the

coupler end of the ball screw into the hole in the

corner post. Thread the cable from the other end

through the corner post slot and over the sheaves.

Place a 3/8" x 4 1/2" bolt w/ nylock in remaining

hole in lift post clamp. Torque to 35 ft./lbs.

Step 2

Ball screw

supt. bolt

IMPORTANT: THE LIFTING

CABLE MUST GO OVER

THE TOP OF THE UPPER

BOLT IN THE BALL SCREW

CORNER POST CLAMP

IMPORTANT: INSERT

BOLTS THRU HOLES

IN BEARING BLOCK.

Fig. 3A SHEET 7 OF 12

Slide the two lower V-brace clamps

together. See Fig. 3A. Locate the

lower V-brace clamps approximately

in the center of the side frame beam.

Fasten the V-braces to the lower

V-brace clamps w/ (2) 3/8" x 3 1/2"

bolts and nylock nuts. See Fig. 3B.

Attach the diagonal V-braces to the

upper V-brace clamps using (2) 3/8"

x 3 3/4" bolts and nylock nuts as

shown in Fig. 3C.

Male

V-brace

Clamp Female

V-brace

Clamp

3/8" x 3 1/2 "

Bolts

3/8" Nylock Nuts

Fig. 3B

V-Braces

Upper Clamp

At this time you may have to slide the

lower V-brace clamp horizontally

along the side frame beam to be

able to align the upper V-brace with

the holes in the corner posts. Once

aligned attach the upper V-braces

clamps to the corner posts using (2)

3/8" x 6" bolts and nylock nuts. Lower

Clamp

Fig. 3C

3/8" x 6"

Bolt

3/8"Nylock Nut

3/8" x 3 3/4" Bolt

Fig. 3C

Step 3

SHEET 8 OF 12

At this time you need to square the frame.

Using a framing square as shown in Fig.

4A & 4B gradually tighten each bolt a little

at a time, and alternate checking for

squareness at all corner posts. Torque all

clamp bolts to 80 ft/lbs.

Attach the 118" rear frame beam to the

assemblied side frames using (4) 1/2" x

4" bolts, (8) flat washers, and (4) nylock

nuts. See Fig. 4A. The front frame beam

is attached the same as the rear but use

(2) 1/2" x 4" bolts in the top holes only.

See Fig. 4B.

The bolts in the bottom holes will be

installed in a later step.

1/2" x 4" Bolts

w/ Nylock Nuts

Fig. 4B

Fig. 4A

1/2" x 4" Bolts

w/ Nylock Nuts

Fig. 4B

Fig. 4A

1/2" x 4" Bolts

w/ Flatwashers,

& Nylock Nuts

1/2" x 4" Bolt

w/ Flatwashers,

& Nylock Nut

Framing

Square

Framing

Square

Step 4

SHEET 9 OF 12

Now place the front cradle beam so the end

of the beam at the lifting post has the cable

on the top of the sheave. See front cable

orientation to the right.

Slide (1) cradle clamp over each end of the front

and rear cradle beams. Place (1) cradle U-clamp

over end of each cradle so the bolt holes are

aligned in the U-clamp and the side cradle beam.

Attach the the U-clamps to the side cradles using

(8) 3/8 x 1-1/4" bolts and (8) nylock nuts. Torque

to 35 ft/lbs. Attach the rear cradle beam by sliding

the cradle clamps over the cradle U-clamps. Slide

a cradle clamp over each end of the rear cradle

beam and U-clamp. See Fig. 5C and 5D.

Be certain the clamp the cradle clamps snug

against the cradle u-clamp before tightening the

1/2" x 2" bolts. Also at this time confirm the 1/4"

gap between the side cradle and corner post as

shown in Fig. 5A. Torque bolts to 80 ft/lbs.

Fig. 5C

Fig. 5D

Place the left & right cradle beams on top of

the frame beams with the top cable holes to

the rear. Special attention should be taken

to insure that the cable ends are in the right

location and a 1/4" spacing is maintained

between the UHMW wear strip and the

corner post. See Fig. 5A.

At this time attach the lifting cable clevis to

the cradle lift clamp using a 3/4-16 x 2" bolt

(fine thread). Make sure the bolt is seated in

the slot of the clamp when tightening the

cable clevis. Do not tighten the clevis

completely at this point. Install a 1/2" x 2"

bolt thru the other hole in lifting clamp with a

nylock nut in the slot on the inside of the

clamp. See Fig. 5B.

Install (7) 1/2" x 2" bolts thru the hole in the

(7) cradle clamps with a nylock nut in the slot

on the inside of the clamp.

Fig. 5A

Fig. 5B

Fig. 5C Fig. 5D

Front Cradle

Cable Orientation

Approx. 1/4"

Corner Post

Side Cradle Beam

Cradle Guide

Cradle

U-Clamp

Cradle Clamp

Cradle Lift

Clamp

Cradle Clamp

Lifting

Cable

Clevis

Cradle

Lift Clamp

Step 5 Cradle U-Clamp

with bolt holes

towards the inside

of the lift (both ends

and both sides)

Fig. 6A SHEET 10 OF 12

Attach the other end of the cable by lifting the opposite

side of the front cradle and fastening with a 1/2" x 2 1/4"

bolt and nylock nut as shown in Fig. 6B. Torque to 80

ft/lbs.

Fig. 6D

Fasten the side cables to the lower frame clamps using

1/2" x 5" bolts, flatwashers, and nylock nuts as shown in

Fig. 6C. Check front corner posts for square. Torque to

80 ft/lbs.

Fig. 6B

The ball screw side cable is attached to the upper clamp

using a 1/2" x 2 1/4" bolt and nylock nut. See Fig. 6D.

The other side cable is attached to the upper clamp using

a 1/2" x 2 1/4" bolt and nylock nut as shown in Fig. 6E.

Torque both bolts to 80 ft/lbs.

Locate the cable holder and 4" sheave on the hardware

card. Wrap the cable around sheave and attach to the

clamp with a 1/2" x 2 1/2" bolt and nylock nut. Cable

holder is placed at approximately 120 degrees from

vertical clockwise (or at a 4:00 position) as shown in Fig.

6A. Now attach the cable end to the lower clamp with a

1/2" x 2 1/2" bolt and nylock nut as shown in Fig. 6A.

Torque both bolts to 80 ft/lbs.

Fig. 6C

Fig. 6A

Fig. 6E

Fig. 6B

Fig. 6D

Fig. 6E

1/2 x 2 1/4" Bolt

w/ Nylock Nut

1/2 x 2 1/4" Bolt

w/ Nylock Nut

Cable

Holder 1/2" x 2 1/2" Bolt

w/ Nylock Nut

1/2 x 5" Bolt, Flatwashers,

& w/ Nylock Nut 1/2 x 2 1/4" Bolt

w/ Nylock Nut

Fig. 6C

1/2 x 5" Bolt, Flatwashers,

& w/ Nylock Nut

Step 6

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