Flomotion Systems 2001H Series Manuale utente
2001H Series
Peristaltic Chemical Feed Pump
2001 Peristaltic Pump O&M Manual
Installation and Operation Manual
2001H Series
Peristaltic Chemical Feed Pump
September 2009
Flomotion Systems, Inc.
3 N. Main St
Middleport NY 14105
Toll Free: (800) 909-3569 (U.S. & Canada)
Tel: (716) 691-3941
Fax: (716) 691-1253
www.flomotionsystems.com
Flomotion Systems Inc. 2001H SERIES Pg. 2
2001 Peristaltic Pump O&M Manual
TABLE OF CONTENTS
1.0 - SYSTE OVERVIEW................................................................................................................................................... 4
1.1 SAFETY................................................................................................................................................................................................ 4
1.2 WARRANTY.......................................................................................................................................................................................... 4
1.3 RECEIVING........................................................................................................................................................................................... 4
1.4 CUSTOMER MODIFICATION..................................................................................................................................................................... 4
1.5 INFORMATION FOR RETURNING PUMPS.................................................................................................................................................... 4
2.0 – 2001 SERIES PU P AND PU PHEAD...................................................................................................................... 6
2.1 TUBING SPINDLE AND COVER INSTALLATION............................................................................................................................................ 7
2.2 MOUNTING PUMP ON GEARBOX INSTALLATION OF COLLET........................................................................................................................ 8
2.3 PUMP MOUNTING AND COLLET INSTALLATION PROCEDURE........................................................................................................................ 9
2.4 HOSE AND ROLLER INSTALLATION......................................................................................................................................................... 10
Disassembly..................................................................................................................................................................................... 10
Reassembly...................................................................................................................................................................................... 12
2.5 TUBING & CONNECTIONS..................................................................................................................................................................... 16
Estimated Pumping Capacity........................................................................................................................................................... 16
Tubing and Accessory Part Numbers............................................................................................................................................... 17
Tubing Connector Adapter Order Guide........................................................................................................................................... 17
3.0 – OTOR & GEARBOX............................................................................................................................................... 18
MOTOR SPECIFICATIONS............................................................................................................................................................................ 18
GEARHEAD SPECIFICATIONS....................................................................................................................................................................... 18
4.0 – 2001H DRIVE CONTROLLER................................................................................................................................... 19
OPERATION AND WIRING............................................................................................................................................................................ 19
PROGRAMMING......................................................................................................................................................................................... 19
* CONTROLLER HAS BEEN PROGRAMMED FOR 2001 SERIES SETTINGS AS SHOWN BELOW..................................................................................19
4.1 DRIVE CONTROLLER SPECIFICATIONS.................................................................................................................................................... 21
4.2 DRIVE FUNCTIONAL DESCRIPTION......................................................................................................................................................... 21
4.2.1 Drive Operation....................................................................................................................................................................... 21
4.13 FACTORY DEFAULT / USER SETTINGS RECORD * CONTROLLER HAS BEEN PROGRAMMED FOR 2001 SERIES SERIES SETTINGS AS SHOWN
BELOW..................................................................................................................................................................................................... 22
5.0 - 2001H CONTROLLER WIRING DIAGRA ............................................................................................................... 24
6.0 - ISCELLANEOUS DIAGRA S................................................................................................................................. 25
6.1 Roller Assembly.......................................................................................................................................................................... 25
6.2 Hose Seal Installation................................................................................................................................................................. 26
Flomotion Systems Inc. 2001H SERIES Pg. 3
2001 Peristaltic Pump O&M Manual
1.0 - System Overview
The 2001 Series Chemical Feed Pump consists of a motor gearbox and peristaltic pump. The motor is
available with a remote wall-mount drive/controller.
1.1 Safety
In the interests of safety this pump and the tubing selected should only be used by competent suitably trained
personnel after they have read and understood this manual and considered any hazard involved. Any person
who is involved in the installation or maintenance of this equipment should be fully competent to carry out the
work.
Maintenance and repair should be performed by qualified personnel only. Make sure that no voltage is
applied while work is being carried out on the pump or motor. The motor must be secured against
accidental start up.
1.2 Warranty
Flomotion Systems Inc. warrants the 2001 Series pumps to be free of defects in material and workmanship for
a period of eighteen months from the date of sale to the user or two years from the date of shipment which
ever occurs first. An MC Series control or any component contained therein which under normal use becomes
defective within the stated warranty time period shall be returned to Flomotion Systems Inc. freight prepaid
for examination (contact Flomotion Systems Inc. for authorization prior to returning any product). Flomotion
Systems Inc. reserves the right to make the final determination as to the validity of a warranty claim and sole
obligation is to repair or replace only components which have been rendered defective due to faulty material
or workmanship. No warranty claim will be accepted for components which have been damaged due to
mishandling improper installation unauthorized repair and/or alteration of the product operation in excess of
design specifications or other misuse or improper maintenance. Flomotion Systems Inc. makes no warranty
that its products are compatible with any other equipment or to any specific application to which they may be
applied and shall not be held liable for any other consequential damage or injury arising from the use of its
products. This warranty is in lieu of all other warranties expressed or implied. No other person firm or
corporation is authorized to assume for Flomotion Systems Inc. any other liability in connection with the
demonstration or sale of its products.
1.3 Receiving
Inspect all cartons for damage which may have occurred during shipping. Carefully unpack equipment and
inspect thoroughly for damage or shortage. Report any damage to carrier and/or shortages to supplier. All
major components and connections should be examined for damage and tightness with special attention given
to PC boards plugs knobs and switches.
1.4 Customer odification
Flomotion Systems Inc. its sales representatives and distributors welcome the opportunity to assist our
customers in applying our products. Many customizing options are available to aid in this function. Flomotion
Systems Inc. cannot assume responsibility for any modifications not authorized by its engineering department.
1.5 Information for Returning Pumps
Equipment that has been contaminated with or exposed to body fluids toxic chemicals or any other
substance hazardous to health must be decontaminated before it is returned to Flomotion Systems or its
distributor.
A certificate included at the rear of these operating instructions or signed statement must be attached to the
outside of the shipping container.
Flomotion Systems Inc. 2001H SERIES Pg. 4
2001 Peristaltic Pump O&M Manual
This certificate is required even if the pump is unused. If the pump has been used the fluids that have been in
contact with the pump and the cleaning procedure must be specified along with a statement that the equipment
has been decontaminated.
Flomotion Systems Inc. 2001H SERIES Pg. 5
2001 Peristaltic Pump O&M Manual
2.0 – 2001 Series Pump and Pumphead
The 2001 Series pumphead has two spring-loaded working rollers which automatically compensate for minor
variations in tubing wall thickness giving extended tube life.
I PORTANT: The 2001 Series is equipped with a pump cover for safety and protection against
chemical spills. The cover must be installed whenever the pump is in use.
Flomotion Systems Inc. 2001H SERIES Pg. 6
ROLLER ASSEMBLY
COLLET SCREW
5MM HEX WRENCH
7 NT.M 60 IN.OZ
2001 Peristaltic Pump O&M Manual
2.1 Tubing, Spindle and Cover Installation
! I PORTANT: Disconnect pump controller from power supply BEFORE changing tubing!
Item No. Qty Part No. Description
1 1 n/a Pump Collet & Hose Assy. (see
following page for details)
2 1 100511 Roller Assembly
3 1 100304B Cover
4 1 100324 Collet Screw
5 1 100305C Cover Gasket
6 4 100307C Cover Screw
7 1 n/a Hose
Flomotion Systems Inc. 2001H SERIES Pg. 7
Hose is shown bent forward out of the pump
housing to illustrate the correct hose and roller
assembly position prior to sliding the hose and
spindle into the housing and over the collet.
2001 Peristaltic Pump O&M Manual
2.2 ounting Pump on Gearbox, Installation of Collet
Pump, Collet & Hose Assy.
Item No. Qty Part No. Description
1 1 10333 Pump Housing with Hose Seal
2 1 100306 Collet
3 2 100312 Pump Mounting Screws
4 1 na Hose
Flomotion Systems Inc. 2001H SERIES Pg. 8
2001 Peristaltic Pump O&M Manual
2.3 Pump ounting and Collet Installation Procedure
1. To install the pump housing on the gearbox slide it over the central pilot on the gearbox adaptor plate.
Next install and torque the mounting screws to 5 NT.M (45 in. oz).
2. Next install the collet on the gearbox shaft. There is a slot in the collet that the flat drive tang on the
gearbox shaft must slide into. Orient the collet to allow the drive tang to slide into the slot and push the
collet completely onto the gearbox shaft. When the collet bottoms out it is in the correct position.
Flomotion Systems Inc. 2001H SERIES Pg. 9
2001 Peristaltic Pump O&M Manual
2.4 Hose and Roller Installation
! I PORTANT: Disconnect pump controller from power supply BEFORE changing tubing!
! I PORTANT ake sure pump suction and discharge lines are completely drained and isolated.
Note that the hose seal size must match the selected tubing size.
Disassembly
1. Remove four (4) 4mm pump cover screws.
2. Loosen Tube Seal Clamp Screw with 5mm hex
wrench.
3. Remove 5mm collet screw.
Flomotion Systems Inc. 2001H SERIES Pg. 10
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