Flomotion Systems V21 Manuale utente
Installation and Operation Manual
V21
Peristaltic Chemical Feed Pump
October 2021
Flomotion Systems, Inc.
3 N. Main St, Middleport, N 14105
Toll Free: (800)909-3569 (U.S. & Canada)
Tel: (716)691-3941
Fax: (716)691-1253
www.flomotionsystems.com
TABLE OF CONTENTS
Table of Contents
1.0 - System Overview.......................................................................................................................................................... 3
1.1 SAFETY...............................................................................................................................................................................................3
1.2 RECEIVING..........................................................................................................................................................................................3
1.3 CUSTOMER MODIFICATION...................................................................................................................................................................3
1.4 INFORMATION FOR RETURNING PUMPS ................................................................................................................................................3
1.5 WARRANTY.........................................................................................................................................................................................4
2.0 – V21 Series Pump and Pumphead................................................................................................................................ 5
2.1 TUBING, SPINDLE AND COVER INSTALLATION.......................................................................................................................................6
2.2 MOUNTING PUMP ON GEARBOX, INSTALLATION OF COLLET.................................................................................................................7
2.3 PUMP MOUNTING AND COLLET INSTALLATION PROCEDURE..................................................................................................................
2.4 TUBE AND ROLLER INSTALLATION.......................................................................................................................................................9
2.5 TUBING & CONNECTIONS...................................................................................................................................................................15
3.0 – V21 Series Gearbox................................................................................................................................................... 16
3.1 RUN-IN PERIOD.................................................................................................................................................................................16
3.2 V21 SERIES MOTOR WIRING.............................................................................................................................................................16
4.0 – K4 Pump Controller.................................................................................................................................................... 17
4.1 OPERATION AND WIRING...................................................................................................................................................................17
4.2 PROGRAMMING .................................................................................................................................................................................17
4.3 MAKING PROGRAMMING CHANGES....................................................................................................................................................19
4.4 CALIBRATION PROCEDURE FOR MAXIMUM PUMP OUTPUT IN GPH.....................................................................................................19
4.5 DRAW DOWN PROCEDURE: ...............................................................................................................................................................19
4.6 PROGRAMMING GUIDE:......................................................................................................................................................................19
5.0 - Tubing Rupture Detector............................................................................................................................................. 21
5.1 ALARM CAUSES.................................................................................................................................................................................21
5.2 WHAT TO DO IN AN ALARM CONDITION...............................................................................................................................................21
5.3 RESUMING SERVICE...........................................................................................................................................................................21
5.4 RESETTING THE ALARM......................................................................................................................................................................21
6.0 Troubleshooting Guide.................................................................................................................................................. 22
7.0 Recommended Spare Parts.......................................................................................................................................... 23
pg. 2
1.0 - System Overview
The V21 Chemical Feed Pump consists of a controller, motor, gearbox and peristaltic pump.
1.1 Safety
In the interests of safety, this pump and the tubing selected should only be used by competent, suitably trained
personnel after they have read and understood this manual, and considered any hazard involved. Any person
who is involved in the installation or maintenance of this equipment should be fully competent to carry out the
work.
Maintenance and repair should be performed by qualified personnel only. Make sure that no
voltage is applied while work is being carried out on the pump or motor. The motor must be
secured against accidental start up.
1.2 Receivin
Inspect all cartons for damage, which may have occurred during shipping. Carefully unpack equipment and
inspect thoroughly for damage or shortage. Report any damage to carrier and/or shortages to supplier. All
major components and connections should be examined for damage and tightness, with special attention given
to PC boards, plugs, knobs and switches.
1.3 Customer Modification
Flomotion Systems, Inc., its sales representatives and distributors, welcome the opportunity to assist our
customers in applying our products. Many customizing options are available to aid in this function. Flomotion
Systems, Inc. cannot assume responsibility for any modifications not authorized by its engineering department.
1.4 Information for Returnin Pumps
Equipment that has been contaminated with, or exposed to, body fluids, toxic chemicals or any other
substance hazardous to health must be decontaminated before it is returned to Flomotion Systems or its
distributor.
Please contact Flomotion Systems for a Return Authorization number and instructions for returnin
the pump.
pg. 3
1.5 Warranty
Flomotion Systems, Inc. warrants all Flomotion Systems pumps against any defects that are due to faulty material or
workmanship for a period of two years from date of shipment.In the event that a defect is discovered during the warranty
period, Flomotion Systems, Inc. agrees that, at its option, it will repair or replace the defective product. Any product
repaired or replaced under this warranty will be warranted only for the remainder of the original product warranty period.
This warranty does not apply to consumable components of a product such as, but not limited to, hose, tubing, rollers, and
fuses.
Contact Flomotion Systems, Inc. or your distributor to initiate warranty support. Products may not be returned without
authorization from Flomotion Systems, Inc. All returns shall be freight prepaid.
Limitations
This warranty does not cover:
Damage caused by acts of God, natural disaster, labor unrest, acts of war (declared or undeclared), terrorism,
civil strife, acts of any governmental jurisdiction or any other cause beyond the seller's control
Damage caused by misuse, neglect, accident or improper application or installation
Damage caused by any repair or attempted repair not authorized by Flomotion Systems, Inc.
Any product not used in accordance with the instructions furnished by Flomotion Systems, Inc.
Any product not paid in full in agreed upon terms.
Modifications performed on this product by person(s) not authorized by Flomotion Systems, Inc.
Freight charges to return merchandise to Flomotion Systems, Inc.
Freight charges on expedited or express shipment of warranted parts or product
Travel fees associated with on-site warranty repair
This warranty contains the sole express warranty made by Flomotion Systems, Inc. in connection with its products. All
implied warranties, including with limitation, the warranties of merchantability and fitness for a particular purpose, are
expressly disclaimed.
Some states within the United States do not allow the disclaimer of implied warranties and if this is true in your state the
above limitation may not apply to you. This warranty gives you specific rights, and you may also have other rights that
vary from state to state.
This warranty constitutes the final, complete, and exclusive statement of warranty terms and no person is authorized to
make any other warranties or representations on behalf of Flomotion Systems, Inc.
pg. 4
2.0 – V21 Series Pump and Pumphead
The V21 Series pumphead has two spring-loaded working rollers, which automatically compensate for minor
variations in tubing wall thickness, giving extended tube life.
IMPORTANT: The V21 Series is equipped with a pump cover for safety and protection a ainst chemical
spills. The cover must be installed whenever the pump is in use.
pg. 5
ROLLER ASSEMBL
COLLET SCREW
4MM HEX WRENCH
7 NT.M 60 IN.OZ
2.1 Tubin , Spindle and Cover Installation
! IMPORTANT: Disconnect pump controller from power supply BEFORE chan in tubin !
Item No. Qty Part No. Description
1 1 PHSS-R Pump Housing, Rear
2 1 RA-01 Roller Assembly
3 1 PHC01 Cover
4 1 100324 Collet Screw
5 1 PHG01 Cover Gasket
6 4 100307C Cover Screw
7 1 n/a Tube
8 1 Varies with tubing selection* Tube Seal
9 1 Shaft Seal 10x28x7 Shaft Seal
*Tube Seal PN TS16 TS32 TS48 TS64 TS80 TS96
pg. 6
2.2 Mountin Pump on Gearbox, Installation of Collet
Item No. Qty Part No. Description
1 1 PHSS-R Pump Housing with Tube Seal
2 1 100306 Collet
3 2 100330 Pump Mounting Screws
4 1 NA Tubing
pg. 7
1
2
34
2.3 Pump Mountin and Collet Installation Procedure
1. To install the pump housing on the gearbox, slide it over the central pilot on the gearbox adapter plate.
Next install and torque the mounting screws to 5 NT.M (45 in. oz).
2. Next install the collet on the gearbox shaft. There is a slot in the collet that the flat drive tang on the
gearbox shaft must slide into. Orient the collet to allow the drive tang to slide into the slot and push the
collet completely onto the gearbox shaft. When the collet bottoms out it is in the correct position.
pg. 8
Tubing is shown bent forward out of the pump housing to illustrate the correct tubing
and roller assembly position, prior to sliding the tubing and roller assembly into the
housing and over the collet.
2.4 Tube and Roller Installation
! IMPO TANT: Disconnect pump controller from power supply BEFO E changing tubing!
! IMPO TANT Make sure pump suction and discharge lines are completely drained and
isolated. Note that the tubing hose seal size must match the selected tubing size.
Disassembly
1. Remove four (4) 4mm pump cover screws.
2. Loosen Tube Seal Clamp Screw with 5mm hex
wrench.
3. Remove 5mm collet screw.
pg. 9
4. Remove the roller assembly.
5. Remove worn pump tubing from pumphead.
6. Remove and inspect collet for wear. Note that the
collet may remain in the roller assembly when the
roller assembly is removed from the pump shaft.
pg. 10
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