FlowLine EchoSonic II Series Manuale utente

1



EchoSonic®II

UltrasonicLevelTransmitter

LU23,LU28&LU29SeriesQuickStart

NEMA4XEnclosure



QS300480RevB

AllRightsReserved10500HumboltStreet,LosAlamitos,CA90720USA

MadeinUSATel:562.598.3015•Fax:562.431.8507•www.flowline.com

2

WelcometotheEchoSonic®IIQuickStart

TheEchoSonic®IIquickstartismeanttoshowsomeofthemorecommonsetup

solutionstogettingtheEchoSonic®IIupandrunningquickly.Ifyourunintoanissue

thatisnotaddressedhereorwishtoinstallorsetupwithanon‐standardconfiguration,

pleaseaddresstheEchoSonic®IIManualorrefertotheFlowlinewebsiteat

www.flowline.com.

WeDoYourLevelBest

ThankyouforpurchasingFlowline’sEchoSonic®II.Thisgeneralpurposeultrasonicsensor

providesnon‐contactdetectionupto32.8”(10m)poweredbythe4‐20mAloop.This

quickstartincludeseverythingyou’llneedtogetthesensorupandrunning.Forcomplete

information,pleaserefertoEchoSonic®IIdocumentationlocatedatwww.flowline.com.

Components

Dependingonhowthesensormodelthatwasshipped,youshouldhavetheEchoSonic®II

andViton®gasketwhicharerequiredtoinstalltheEchoSonic®II.Somemodelswillhave

theUSB®KeyFob(LI99‐1001)includedwiththeEchoSonic®II.Otherwillrequirethe

separatepurchaseoftheFob.ALI99‐1001FobisrequiredtointerfacetoWebCal®and

configurethesensor.



EchoSonic®II

LU23‐40,LU23‐41

LU23‐50,LU23‐51

LU28‐40,LU28‐41

LU28‐50,LU28‐51

LU29‐40,LU29‐41

LU29‐50,LU29‐51

Viton®gasket(2”)

P/N:200129

USB®KeyFob

P/N:LI99‐1001

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3

ConfiguringtheEchoSonic®II

Configurationofyoursensorshouldbeperformedpriortomounting,sinceitrequires

connectiontoyourPC.



Step1:InstalltheWebCal™Software

DownloadWebCal™fromwww.flowline.comontoaPCwiththefollowingminimum

specifications:

Windows®2000/XP/Vista/7/8,10MBstoragespace,256MBRAM,1USB2.0port

Double‐clicktheWebCal™icontoinstallbeforeproceedingtoStep2.Youmusthavean

activeInternetconnectiontoinstallWebCal™,asitwillautomaticallyverifydriverupdates.

Step2:ConnecttheUSBFob

NOTE:DonotconnecttheFobuntilafteryou’veinstalledWebCal™.

ThesensorcommunicatestoitsconfigurationsoftwarethroughtheUSBFob.Priorto

connectingtheFob,ensurethatallexternalpowerisdisconnectedfromtheEchoSonic®II

aspowerisprovidedthroughthePC’sUSB2.0port.Donotuseacableconnectingthe

sensortotheFobanylongerthan15feet.



1) Connectthered,green,white,andblackwiresfromtheEchoSonic®IItothe

correspondingcoloredterminalsontheFob(asshowninthediagram).

2) Tightentheterminalscrewswithaslottedscrewdriver.

3) PlugtheFobintoyourPC’sUSBport.





4

Step3:ConfigurethroughWebCal™

TheseinstructionswillwalkyouthroughconfigurationofthesensorthroughWebCal™.For

moreinformation,clicktheWebCal™HELPbuttoninthelowerrightcorneroranywhereon

theWebCal™screenorrefertotheEchoSonic®IImanualfoundatwww.flowline.com.



WebCal™ConfigurationScreen

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5



Usingthedrop‐downmenusontheleftoftheWebCal™ screen

settheconfigurationforyourapplicationrequirements.Whena

selectiondoesnotapplytoyourapplication,“NotApplicable”

willappearinthedrop‐down.Makesurealldrop‐downsareset

appropriatelyforyourapplicationbeforemovingtotheTank

Levelsection.

LoopFailSafe.Usethissettingtochoosetheoutputlevel

shouldthesensornotreceiveanecho.

OutputatEmpty.Usethissettingtochangethe4‐20mA

settingfromitsdefault.

StartupCondition.Duringthe15‐20secondsduringwhichthe

EchoSonic®IIstartsup,thisdescribesthelevelatwhichitwill

beginsearchingforthecontentsofthetank.

NOTE:Ifyouwouldliketostartover,clicktheClearScreen

buttonontheright.



ANewfeatureofWebCal™6.0istheabilitytoconfigurethesensorinvolumetricunits

(GallonsorLiters)orintheexistingDistance(HeightofLiquid)units(inches,cm,feetor

meters).TochangetheactualunitsortochangefromDistancetoVolume,presstheTanks

buttonlocatednearthecenterofthewindow.

ShapeSelectionWindow:DimensionalEntryWindow:

Thiswindowwillshowthe

differentoptionsfortank

shapesavailableinWebCal™.







Enterthedimensional

informationforthe

tank.Youmustenter

allofthefieldsshown.

SensorHeight:

FillHeight:

RiserHeight:

TankHeight:

Diameter:

Note:Notallofthe

fieldsapplyforevery

tankconfiguration.



6

Entertheappropriatetanklevelsetpointsforyourapplication.

Units.Displaymeasurementsininches

orcentimeters.

SensorHeight.Distancemeasuredfrom

thebottomoftheemptytanktothe

bottomofthetransducer.Underfactory

configuration,thisbecomesthe4mAset

point.

FillHeight.Distancemeasuredfromthe

bottomoftheemptytanktothe

maximumfillheightwithinthetank.

Underfactoryconfiguration,this

becomesthe20mAsetpoint.

TankLevelSettings

TheoptionsontherightoftheWebCal™ screentofinalizethe

configuration.

WritetoUnit.SendyourconfigurationintoEchoSonic®II.

WiringDiagram.OpenPDFwiringschematicofyour

configuration.

Advanced.Configureadvancedsettings.Readthesection

belowonadvancedsettingoptions

FactoryConfig.ReturnEchoSonic®IItotheoriginalfactory

configuration.

ClearScreen.Clearsthescreenofconfigurationsettings.

ConfigFile.Name,save,openorprintyourconfigurationfor

lateruse.



FinalizeSettings





7

TheAdvancedbuttonisusedforoptionsavailablewhensettingupthesensorwithspecial,

non‐standardfeatures.Manyofthesefeaturesareavailableforspecificapplicationsthat

maychangefromtimetotime.ConsultWebCal™'sHELPfileforthelatestinformationon

theuseofanyofthesefeatures.

ThemorecommonlyusedAdvancedfeatures

aretheInvertRelayandIncreaseOutput

Filteringdescribedbelow.

IncreaseOutputFiltering.Selectthisradio

buttontoaddadditionalfilteringtothe4‐

20mAoutput.

DecreaseOutputFiltering.Selectthis

radiobuttontoremovealloutputfiltering

onthe4‐20mAoutput.

AdvancedSettings

Beforeconfigurationcanbecompleted:

YoumustclicktheWritetoUnitbuttontosavethesettingstotheunit.

Then,clickWiringDiagramforahardcopyofthesensor’ssettings.

Finally,enterthefilenameunderwhichyouwishtosavetheconfigurationfileand

clickSaveConfigFile.

Configurationisnowcomplete.

DisconnecttheUSBFobbeforecontinuingtothenextstep:MountingtheEchoSonic®II.

ForupdatestoWebCal™,ortomakesureyou’reusingthemostup‐to‐dateversion

available,clicktheUpdatetabonthetopoftheWebCal™screen.





8

MountingtheEchoSonic®II

Thesensorshouldalwaysbemountedperpendiculartotheliquidsurfaceusingthe

providedViton®mountinggasket.Insurethattherearenorestrictionsorobstaclesinthe

pathoftheultrasonicsignal.FurthermountinginformationcanbefoundontheFlowline

websiteatwww.flowline.com.

MountingwithaTankAdapter:

Selectatankadapterfitting,suchastheLM52‐2890.

MountingwithaRiser:

Asinstallationswithtall,narrowriserscanimpedetheacousticsignal.2"diameterrisers

shouldbenotallerthan5".Largerdiameterrisersshouldbenotallerthan12".

MountingwithaSideMountBracket:

UseFlowline'sLM50‐1001sidemountbracket.





RiserMounting



SideMounting

withLM50‐1001





9

MountingwithaStand‐Pipe:

Astand‐pipemaybeusedtodampenturbulence,separatesurfacefoamfromthepointof

measurementorincreaseperformanceinheavyvapor.Whenmountingthesensorina

stand‐pipe,theminimumdiameterofthepipeis3”.Largerdiameterpipescanbeused.The

pipeshouldbeattachedwithacouplingandreducerbushing.Thepipelengthshouldrun

themeasurementspanandthebottomofthepipeshouldremainsubmergedatalltimesto

preventfoamfromenteringthepipe.Cutthebottomendofthepipeat45°anddrilla

1/4”pressureequalizationholehighinthedeadband.Thepumpsshouldnotdriveliquid

pasttheopenendofthestandpipewhichcausestheliquidinthepipetooscillate.

Stand‐PipeMounting

IMPORTANTMOUNTINGGUIDELINES:

1) Nevermountthesensoratanangle.

2) Liquidshouldneverenterthedeadband.

3) Mountatleast3”fromthesidewall.

4) Nevermountinavacuum.

5) Donotobstructthesensor’sbeamwidth.



10

WiringtheEchoSonic®II

Aftermountingthesensor,makethenecessaryelectricalconnections.Awiringdiagram

withspecificrecommendationsforthesensor’sconfigurationcanbeprintedfromthe

WebCal™program.Atypicalwiringdiagramisshownonthenextpage.





Red(+)&Black(‐):Red(R/+)andBlack(BLK/‐)leadsareforconnectiontoa24VDCpower

supplyortoa4‐20mAlooppowersource.Theredandblackwirescanbeextendedupto

1,000feetusinga22gaugeorlargerwire;howeverdonotextendthegreenandwhite

wires.

White(T)&Green(R):White(W/T)andGreen(G/R)leadsarereservedforusewith

WebCal™andshouldnotbeconnectedduringusageintheapplication.Thesewiresshould

notbeconnectedtoWebCal™whilepowerissuppliedfromanysourceotherthantheLI99

seriesFob.

Neverallowthewhiteorgreenwirestotouchanypowersupply.





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