FNS POWER FCIFP48100A Istruzioni per l’uso

LITHIUM BATTERY

Lithium Iron Phosphate Battery Module

Application Manual

Read and follow these instructions!

The following precautions are intended to ensure your safety and prevent property damage. Before

installing this product, be sure to read all safety instructions in this document for proper installation.

Failure to comply with the instructions with this symbol may result in a

serious accident, causing death or a severe injury.

Failure to comply with the instructions with this symbol may result in a

serious accident, causing a severe injury.

Failure to comply with the instructions with this symbol may result in

minor or moderate injury.

Provides information considered important but not hazard-related. The

information relates to property damage.

Read instruction before use

Risk of electric shock

Operate as specified by the manual

This product is designed to an integrated system, which must be performed by a qualified person

trained in electrical engineering and familiar with the characteristics and safety requirements of lithium

batteries. Do not use this product if you are unsure if you possess the necessary skills to complete

this integration.

Table of Contents

1. Precautions ...................................................................................................................................... 1

1.1 General Safety Precautions .......................................................................................................... 1

1.2 Installation Precautions ................................................................................................................. 1

2. Product Introduction .........................................................................................................................2

2.1. Front Panel Function Introduction ................................................................................................2

2.2 Product Specifications ...................................................................................................................3

2.3 State Indicator ............................................................................................................................... 5

3. Unpack the Battery .......................................................................................................................... 6

3.1 Parts List ........................................................................................................................................6

3.2 Visual Inspection of the Modules .................................................................................................. 8

4. Battery Installation ...............................................................................................................................8

4.1 Battery Module Installation ............................................................................................................9

5. Cable Connection ..............................................................................................................................10

5.1 Single Battery Connection .......................................................................................................... 10

5.2 Connect Cables of the Multiple Batteries in Parallel .................................................................. 13

5.3 Visual Inspection of the Connection ............................................................................................18

6. Activate the Product ..........................................................................................................................18

6.1 Start the Battery ...........................................................................................................................18

6.2 Monitoring the Battery ................................................................................................................. 18

7. Inspection, Cleaning and Maintenance ............................................................................................ 20

7.1 General Information .....................................................................................................................20

7.2 Inspection .................................................................................................................................... 20

7.3 Cleaning .......................................................................................................................................20

7.4 Maintenance ................................................................................................................................ 21

7.5 Storage ........................................................................................................................................ 21

8. Troubleshooting ................................................................................................................................ 21

9. Battery recovery ................................................................................................................................ 23

10. Transportation Requirements ......................................................................................................... 23

1. Precautions

1.1 General Safety Precautions

The product provides a safe source of electrical energy when operated as intended and as designed.

Potentially hazardous circumstances such as excessive heat or electrolyte mist may occur under

improper operating conditions, damage, misuse and/or abuse. The following safety precautions and

the warning messages described in this part must be observed.

If any of the following precautions are not fully understood, or if you have any questions, contact us for

guidance.

Risks of explosion



Do not subject the battery to strong impacts.



Do not crush or puncture the battery.



Do not dispose of the battery in a fire.

Risks of fire



Do not expose the battery o temperatures in excess of 60℃.



Do not place the battery near a heat source such as a fireplace.



Do not expose the battery to direct sunlight.



Do not allow the battery connectors to touch conductive objects such as wires.

Risks of electric shock



Do not disassemble the battery.



Do not touch the battery with wet hands.



Do not expose the battery to moisture or liquids.



Keep the battery away from children and animals.

Risks of damage to the battery



Do not allow the battery to come into contact with liquids.



Do not subject the battery to high pressures.

1.2 Installation Precautions

Please be aware that a battery presents a risk of electrical shock including high short-circuit current.

Follow all safety precautions while operating the batteries.



Remove watches, rings, and other metallic accessories.



Use tools with insulated handles in order to avoid inadvertent short circuits.



Wear rubber gloves and safety boots.



Do not put tools or any metal parts on the top of the batteries.



Disconnect charging source and load before connecting or disconnecting terminals.



When moving batteries and wear all appropriate safety clothing and equipment.



Do not open or mutilate the batteries.

Verify polarity at all connections before energizing the system. Reverse

polarity at the battery terminals will void the Warranty and destroy the

batteries. Do not short circuit the batteries.

Do not combine Lithium Batteries with other brands or chemistries; Do

not mix Lithium Batteries from different installations, clients, or job sites.

Do not disassemble or modify the battery. If the battery housing is

damaged, do not touch exposed contents.

2. Product Introduction

48 V series lithium iron phosphate battery system has been designed to provide backup power for

different kinds of energy storage systems. These modules have characteristics of high system

integration, well reliability, long service life, and wide operating temperature range.

2.1. Front Panel Function Introduction

In order to operate the product correctly, please carefully view the function of the front panel of the

battery.

Figure 2-2: Front Panel Function Introduction

1. Reset: When the BMS is in the dormant state, press the button for 1S to activate the BMS.

Meanwhile, the LED indicator will be lit to show SOC of the battery. When the BMS is in the active

state, press the button for 3S to cause battery dormant. Then the LED indicator light will be lit from

"RUN" for 0.5 seconds.

2. ADD: DIP switch, used for setting the product communication address when communication

cascade;

3. SOC: These 4 LEDs are used to display the pack SOC. The lightning of these LEDs indicates the

SOC of 25%, 50%, 75%, and 100%. For example, when SOC >75%, all 4 LEDS will be light up. If

SOC> 50% and <75%, 3 LEDs will be light up. Etc.

4. ALM: Warning light;

5. RUN: Indicate the alarm or the run status of the battery.

6. RS485: Communication interface: Used for RS485/CAN communication;

7. RS232: Connect with upper computer for battery system debugging and software upgrade.

8. Handle: It was used to carry/move the battery.

9. Used for fixing with cabinet.

10. Positive output terminal.

11. Negative output terminal.

12. Grounding bolt.

13. External switch interface.

2.2 Product Specifications

Table 2-1: Product Specifications

Basic Parameters

Model

FCIFP48100A

Anode Material

LiFePO4

Nominal Voltage（V）

Layout

15S1P

Rated Capacity（Ah）

100（0.5C，25℃）

Rated Energy（kWh）

4.8

Dimensions(W×D×H)mm

440×440×133（3U）

Weight（kg）

42(About)

Communication

RS485,CAN

Cycle Life

6000+（80%DOD,25℃）

Electrical Characteristics

Voltage Window（V）

40.5～54

Charge Current（A）

50(Recommend)

Max Charge Current（A）

100

Max Discharge Current（A）

100

Operation Environment

Charge Temperature（℃）

0℃～50℃（Optimum15℃～30℃）

Discharge Temperature（℃）

﹣20℃～50℃（Optimum5℃～45℃）

Storage Temperature（℃）

﹣20℃～55℃

Storage Humidity（RH）

5%～90%

Working Humidity（RH）

5%～90%

Protection Class

IP20

Products specifications described herein are subject to change without prior notification.

2.3 State Indicator

Table 2-2: Unprotected fault working mode

State

SOC(%)

RUN

ALM

25%

50%

75%

100%

shutdown

No light

All no light

Standby/Disc

harge

0-25%

Flash

No light

Light

No light

25-50%

Light

No light

50-75%

Light

No light

75-100%

Light

Charge

0-25%

Flash

No light

Flash

No light

25-50%

Light

Flash

No light

50-75%

Light

Flash

No light

75-100%

Light

Flash

Note: Flash: Light 0.5s, No light 0.5s

Table 2-3: Protected fault working mode

When the BMS detects a protection fault, the RUN indicator flashes from on for 0.5s to off for 0.5s, to

off for 0.5s and then on, waits for the ALM indicator to turn off for 0.5s after flashing according to the

fault, and repeats this cycle.

State

RUN

ALM

SOC(%)

25%

50%

75%

100%

Protection

status

No light 0.5s

and always

Light

Fault

content

0-25%

Light

No light

25-50%

Light

No light

50-75%

Light

No light

75-100%

Light

Table 2-4: Fault code

RUN always Light and

ALM flashes

Fault

RUN always Light and

ALM flashes

Fault

Total pressure high

Ambient high

temperature

Total pressure low

Analog front end Fault

Cell voltage is too high

EEPROM Fault

Cell voltage is too low

short circuit Fault

Monomer high

temperature

low SOC

Monomer low

temperature

temperature rise too

fast

high differential

pressure

Precharge failed

low temperature

difference

MOS out of control

Overcurrent

ADC Fault

Voltage cable

limit Fault

temperature cable

Customize

MOS High

temperature Fault

Customize

3. Unpack the Battery

The battery and the related accessories are packed in the carton box and steel belt wooden box. Use

tools to open the packing box. After open the packing box, confirm the product components according

to the parts list.

3.1 Parts List

Check the parts during unpacking.

Violent unpacking is strictly prohibited. If the battery system is found to be

broken, deformed or other abnormal conditions, the user shall immediately

stop using the battery and contact us.

Table 3-1: Parts Lists

No.

Items

Appearance

Usage

Remarks

Battery

Provide power

Positive output

cable

Connect the battery and

inverter

Negative output

cable

Connect the battery and

inverter

RS485

communication

line

Apply to Modbus

protocol. Connect the

battery and the

computer.

Used to

monitor and

debug the

battery

(Optional)

RS485

communication line

Battery cascade line.

Connect the RS485

communication interface

between the adjacent

battery

Standard

RJ45

network

cable

External switch line

Battery external switch

Cabinet bolt

Fix the battery on the

rack or cabinet

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